RESUMO
INTRODUCTION: Dental imaging comprises a wide range of techniques and modalities, each with different diagnostic features influenced by numerous parameters, all of which contribute to the precision and effectiveness of dental evaluations and treatments. This study examined the dimensional reproducibility of arch measurements from CBCT scans with different voxel sizes and exposure parameters compared to a reference model from Extra-oral scanners (EOS) and how these parameters affected digital matching and diagnostic image quality. METHODS: A diagnostic observational study of arch dimensions, including inter-canine, inter-premolar, intermolar, arch width and arch length, was conducted on digital models (DMs) created from 65 CBCT scans of a full dentate epoxy maxillary model. The measurements obtained from EOS scans served as the control for the study. Normality was tested with the Shapiro-Wilk test, comparisons used the Kruskal-Wallis test with Bonferroni-adjusted pairwise comparisons for significant results, and data were analysed using IBM SPSS (Version 26.0), with significance set at p < .05. RESULTS: Significant deviations were revealed among study groups, with group I (smallest voxel size) consistently displaying the lowest values, mean (SD) deviation was reported as 0.01 (0.006) and group IV (lowest kV value) exhibiting the highest deviations, mean (SD) deviation of 0.16 (0.17). CONCLUSION: Combining a small voxel size (0.12 mm) with high milliampere (8 mA) and kilovoltage (90 kV) settings in CBCT ensured detailed anatomical visualization and accurate linear measurements, crucial for precise dental assessments, and emphasizing the necessity for strict control over CBCT parameters in dental applications.