Application of 3D Printing Technology in Furniture Construction.

In recent years, 3D printing technology has become very important in many fields of science, manufacturing, design, medicine, aviation, sports, etc. Furniture design and manufacturing are also not left out of this trend. In this study, the results of bending moments and stiffness of joints of thin structural elements connected by 3D printing with polylactic acid (PLA) connectors are given. The connectors are newly developed, and information on their strength characteristics is lacking in the literature. Ten joints were investigated, made with 9 and 12 mm plywood and 6 mm MDF. The tested joints constructed by 3D-printed connecting elements show a high strength under arm compression bending load, between 44.16 and 24.02 N·m. The stiffness coefficients of joints with 3D-printed connecting elements are between 348 and 145 N·m/rad and are higher than those of conventional detachable mitre joints but lower than those of glued ones. The type of filling of the hollow section of the connecting elements and the wall thickness influenced the joints' strength and stiffness. Reducing the width of the connecting elements from 40 to 30 mm and the inner radius between the arms from 2 to 1 mm does not significantly affect the joints' strength and stiffness coefficients.

Possibilities for Efficient Furniture Construction Made of Thin and Ultra-Thin Materials by Using Mitre Joints.

One of the biggest challenges for designers and manufacturers of furniture is to reduce the thickness of conventional furniture materials such as particleboard (PB), medium-density fibreboard (MDF) and plywood. Designing furniture based on thin (less than 16 mm) and ultra-thin materials (less than 10 mm) is desirable for aesthetic reasons and because of the substantial material savings. However, the use of thin and ultra-thin materials reduces the strength of the furniture, especially the strength and deformation resistance of the joints. This study aimed to establish the possibilities for efficient furniture construction made of thin and ultra-thin materials using mitre joints. For this purpose, 14 types of L-type joints were tested: 12 glued and 2 detachable. The joints were made of eight wood-based panels and one non-wood panel. The bending moments and the stiffness coefficient under compression were determined. The obtained results show that the mitre joints made of laminated material with high-pressure laminate (HPL), 8 mm thick, MDF achieved the highest bending moment, and the highest stiffness coefficient was achieved by joints made of 10 mm thick compact HPL. Compact HPL joints were significantly affected by the type of adhesive used. Detachable joints had a relatively high bending strength but very low stiffness.

Structural Application of Lightweight Panels Made of Waste Cardboard and Beech Veneer.

In recent years, the furniture design trends include ensuring ergonomic standards, development of new environmentally friendly materials, optimised use of natural resources, and sustainably increased conversion of waste into value-added products. The circular economy principles require the reuse, recycling or upcycling of materials. The potential of reusing waste corrugated cardboard to produce new lightweight boards suitable for furniture and interior applications was investigated in this work. Two types of multi-layered panels were manufactured in the laboratory from corrugated cardboard and beech veneer, bonded with urea-formaldehyde (UF) resin. Seven types of end corner joints of the created lightweight furniture panels and three conventional honeycomb panels were tested. Bending moments and stiffness coefficients in the compression test were evaluated. The bending strength values of the joints made of waste cardboard and beech veneer exhibited the required strength for application in furniture constructions or as interior elements. The joints made of multi-layer panels with a thickness of 51 mm, joined by dowels, demonstrated the highest bending strength and stiffness values (33.22 N∙m). The joints made of 21 mm thick multi-layer panels and connected with Confirmat had satisfactory bending strength values (10.53 N∙m) and Minifix had the lowest strength values (6.15 N∙m). The highest stiffness values (327 N∙m/rad) were determined for the 50 mm thick cardboard honeycomb panels connected by plastic corner connector and special screw Varianta, and the lowest values for the joints made of 21 mm thick multi-layer panels connected by Confirmat (40 N∙m/rad) and Minifix (43 N∙m/rad), respectively. The application of waste corrugated cardboard as a structural material for furniture and interiors can be improved by further investigations.