Long-term continuous ammonia electrosynthesis.

Ammonia is crucial as a fertilizer and in the chemical industry and is considered to be a carbon-free fuel1. Ammonia electrosynthesis from nitrogen under ambient conditions offers an attractive alternative to the Haber-Bosch process2,3, and lithium-mediated nitrogen reduction represents a promising approach to continuous-flow ammonia electrosynthesis, coupling nitrogen reduction with hydrogen oxidation4. However, tetrahydrofuran, which is commonly used as a solvent, impedes long-term ammonia production owing to polymerization and volatility problems. Here we show that a chain-ether-based electrolyte enables long-term continuous ammonia synthesis. We find that a chain-ether-based solvent exhibits non-polymerization properties and a high boiling point (162 °C) and forms a compact solid-electrolyte interphase layer on the gas diffusion electrode, facilitating ammonia release in the gas phase and ensuring electrolyte stability. We demonstrate 300 h of continuous operation in a flow electrolyser with a 25 cm2 electrode at 1 bar pressure and room temperature, and achieve a current-to-ammonia efficiency of 64 ± 1% with a gas-phase ammonia content of approximately 98%. Our results highlight the crucial role of the solvent in long-term continuous ammonia synthesis.

Precious Metal Free Hydrogen Evolution Catalyst Design and Application.

The quest to identify precious metal free hydrogen evolution reaction catalysts has received unprecedented attention in the past decade. In this Review, we focus our attention to recent developments in precious metal free hydrogen evolution reactions in acidic and alkaline electrolyte owing to their relevance to commercial and near-commercial low-temperature electrolyzers. We provide a detailed review and critical analysis of catalyst activity and stability performance measurements and metrics commonly deployed in the literature, as well as review best practices for experimental measurements (both in half-cell three-electrode configurations and in two-electrode device testing). In particular, we discuss the transition from laboratory-scale hydrogen evolution reaction (HER) catalyst measurements to those in single cells, which is a critical aspect crucial for scaling up from laboratory to industrial settings but often overlooked. Furthermore, we review the numerous catalyst design strategies deployed across the precious metal free HER literature. Subsequently, we showcase some of the most commonly investigated families of precious metal free HER catalysts; molybdenum disulfide-based, transition metal phosphides, and transition metal carbides for acidic electrolyte; nickel molybdenum and transition metal phosphides for alkaline. This includes a comprehensive analysis comparing the HER activity between several families of materials highlighting the recent stagnation with regards to enhancing the intrinsic activity of precious metal free hydrogen evolution reaction catalysts. Finally, we summarize future directions and provide recommendations for the field in this area of electrocatalysis.

Calcium-mediated nitrogen reduction for electrochemical ammonia synthesis.

Ammonia (NH3) is a key commodity chemical for the agricultural, textile and pharmaceutical industries, but its production via the Haber-Bosch process is carbon-intensive and centralized. Alternatively, an electrochemical method could enable decentralized, ambient NH3 production that can be paired with renewable energy. The first verified electrochemical method for NH3 synthesis was a process mediated by lithium (Li) in organic electrolytes. So far, however, elements other than Li remain unexplored in this process for potential benefits in efficiency, reaction rates, device design, abundance and stability. In our demonstration of a Li-free system, we found that calcium can mediate the reduction of nitrogen for NH3 synthesis. We verified the calcium-mediated process using a rigorous protocol and achieved an NH3 Faradaic efficiency of 40 ± 2% using calcium tetrakis(hexafluoroisopropyloxy)borate (Ca[B(hfip)4]2) as the electrolyte. Our results offer the possibility of using abundant materials for the electrochemical production of NH3, a critical chemical precursor and promising energy vector.

Author Correction: A rigorous electrochemical ammonia synthesis protocol with quantitative isotope measurements.

An Amendment to this paper has been published and can be accessed via a link at the top of the paper.

A rigorous electrochemical ammonia synthesis protocol with quantitative isotope measurements.

The electrochemical synthesis of ammonia from nitrogen under mild conditions using renewable electricity is an attractive alternative1-4 to the energy-intensive Haber-Bosch process, which dominates industrial ammonia production. However, there are considerable scientific and technical challenges5,6 facing the electrochemical alternative, and most experimental studies reported so far have achieved only low selectivities and conversions. The amount of ammonia produced is usually so small that it cannot be firmly attributed to electrochemical nitrogen fixation7-9 rather than contamination from ammonia that is either present in air, human breath or ion-conducting membranes9, or generated from labile nitrogen-containing compounds (for example, nitrates, amines, nitrites and nitrogen oxides) that are typically present in the nitrogen gas stream10, in the atmosphere or even in the catalyst itself. Although these sources of experimental artefacts are beginning to be recognized and managed11,12, concerted efforts to develop effective electrochemical nitrogen reduction processes would benefit from benchmarking protocols for the reaction and from a standardized set of control experiments designed to identify and then eliminate or quantify the sources of contamination. Here we propose a rigorous procedure using 15N2 that enables us to reliably detect and quantify the electrochemical reduction of nitrogen to ammonia. We demonstrate experimentally the importance of various sources of contamination, and show how to remove labile nitrogen-containing compounds from the nitrogen gas as well as how to perform quantitative isotope measurements with cycling of 15N2 gas to reduce both contamination and the cost of isotope measurements. Following this protocol, we find that no ammonia is produced when using the most promising pure-metal catalysts for this reaction in aqueous media, and we successfully confirm and quantify ammonia synthesis using lithium electrodeposition in tetrahydrofuran13. The use of this rigorous protocol should help to prevent false positives from appearing in the literature, thus enabling the field to focus on viable pathways towards the practical electrochemical reduction of nitrogen to ammonia.

Gold Nanoparticles for CO2 Electroreduction: An Optimum Defined by Size and Shape.

Understanding the size-dependent behavior of nanoparticles is crucial for optimizing catalytic performance. We investigate the differences in selectivity of size-selected gold nanoparticles for CO2 electroreduction with sizes ranging from 1.5 to 6.5 nm. Our findings reveal an optimal size of approximately 3 nm that maximizes selectivity toward CO, exhibiting up to 60% Faradaic efficiency at low potentials. High-resolution transmission electron microscopy reveals different shapes for the particles and suggests that multiply twinned nanoparticles are favorable for CO2 reduction to CO. Our analysis shows that twin boundaries pin 8-fold coordinated surface sites and in turn suggests that a variation of size and shape to optimize the abundance of 8-fold coordinated sites is a viable path for optimizing the CO2 electrocatalytic reduction to CO. This work contributes to the advancement of nanocatalyst design for achieving tunable selectivity for CO2 conversion into valuable products.

An experimental perspective on nanoparticle electrochemistry.

While model studies with small nanoparticles offer a bridge between applied experiments and theoretical calculations, the intricacies of working with well-defined nanoparticles in electrochemistry pose challenges for experimental researchers. This perspective dives into nanoparticle electrochemistry, provides experimental insights to uncover their intrinsic catalytic activity and draws conclusions about the effects of altering their size, composition, or loading. Our goal is to help uncover unexpected contamination sources and establish a robust experimental methodology, which eliminates external parameters that can overshadow the intrinsic activity of the nanoparticles. Additionally, we explore the experimental difficulties that can be encountered, such as stability issues, and offer strategies to mitigate their impact. From support preparation to electrocatalytic tests, we guide the reader through the entire process, shedding light on potential challenges and crucial experimental details when working with these complex systems.

Stable mass-selected AuTiOx nanoparticles for CO oxidation.

Stability under reactive conditions poses a common challenge for cluster- and nanoparticle-based catalysts. Since the catalytic properties of <5 nm gold nanoparticles were first uncovered, optimizing their stability at elevated temperatures for CO oxidation has been a central theme. Here we report direct observations of improved stability of AuTiOx alloy nanoparticles for CO oxidation compared with pure Au nanoparticles on TiO2. The nanoparticles were synthesized using a magnetron sputtering, gas-phase aggregation cluster source, size-selected using a lateral time-of-flight mass filter and deposited onto TiO2-coated micro-reactors for thermocatalytic activity measurements of CO oxidation. The AuTiOx nanoparticles exhibited improved stability at elevated temperatures, which is attributed to a self-anchoring interaction with the TiO2 substrate. The structure of the AuTiOx nanoparticles was also investigated in detail using ion scattering spectroscopy, X-ray photoelectron spectroscopy, and transmission electron microscopy. The measurements showed that the alloyed nanoparticles exhibited a core-shell structure with an Au core surrounded by an AuTiOx shell. The structure of these alloy nanoparticles appeared stable even at temperatures up to 320 °C under reactive conditions, for more than 140 hours. The work presented confirms the possibility of tuning catalytic activity and stability via nanoparticle alloying and self-anchoring on TiO2 substrates, and highlights the importance of complementary characterization techniques to investigate and optimize nanoparticle catalyst designs of this nature.

In Situ Analysis of the Facets of Cu-Based Electrocatalysts in Alkaline Media Using Pb Underpotential Deposition.

Establishing relationships between the surface atomic structure and activity of Cu-based electrocatalysts for CO2 and CO reduction is hindered by probable surface restructuring under working conditions. Insights into these structural evolutions are scarce as techniques for monitoring the surface facets in conventional experimental designs are lacking. To directly correlate surface reconstructions to changes in selectivity or activity, the development of surface-sensitive, electrochemical probes is highly desirable. Here, we report the underpotential deposition of lead over three low index Cu single crystals in alkaline media, the preferred electrolyte for CO reduction studies. We find that underpotential deposition of Pb onto these facets occurs at distinct potentials, and we use these benchmarks to probe the predominant facet of polycrystalline Cu electrodes in situ. Finally, we demonstrate that Cu and Pb form an irreversible surface alloy during underpotential deposition, which limits this method to investigating the surface atomic structure after reaction.

Dynamic Interfacial Reaction Rates from Electrochemistry-Mass Spectrometry.

Electrochemistry-mass spectrometry is a versatile and reliable tool to study the interfacial reaction rates of Faradaic processes with high temporal resolutions. However, the measured mass spectrometric signals typically do not directly correspond to the partial current density toward the analyte due to mass transport effects. Here, we introduce a mathematical framework, grounded on a mass transport model, to obtain a quantitative and truly dynamic partial current density from a measured mass spectrometer signal by means of deconvolution. Furthermore, it is shown that the time resolution of electrochemistry-mass spectrometry is limited by entropy-driven processes during mass transport to the mass spectrometer. The methodology is validated by comparing the measured impulse responses of hydrogen and oxygen evolution to the model predictions and subsequently applied to uncover dynamic phenomena during hydrogen and oxygen evolution in an acidic electrolyte.

Engineering Ni-Mo-S Nanoparticles for Hydrodesulfurization.

Nanoparticle engineering for catalytic applications requires both a synthesis technique for the production of well-defined nanoparticles and measurements of their catalytic performance. In this paper, we present a new approach to rationally engineering highly active Ni-Mo-S nanoparticle catalysts for hydrodesulfurization (HDS), i.e., the removal of sulfur from fossil fuels. Nanoparticle catalysts are synthesized by the sputtering of a Mo75Ni25 metal target in a reactive atmosphere of Ar and H2S followed by the gas aggregation of the sputtered material into nanoparticles. The nanoparticles are filtered by a quadrupole mass filter and subsequently deposited on a planar substrate, such as a grid for electron microscopy or a microreactor. By varying the mass of the deposited nanoparticles, it is demonstrated that the Ni-Mo-S nanoparticles can be tuned into fullerene-like particles, flat-lying platelets, and upright-oriented platelets. The nanoparticle morphologies provide different abundances of Ni-Mo-S edge sites, which are commonly considered the catalytically important sites. Using a microreactor system, we assess the catalytic activity of the Ni-Mo-S nanoparticles for the HDS of dibenzothiophene. The measurements show that platelets are twice as active as the fullerene-like particles, demonstrating that the Ni-Mo-S edges are more active than basal planes for the HDS. Furthermore, the upright-standing orientation of platelets show an activity that is six times higher than the fullerene-like particles, demonstrating the importance of the edge site number and accessibility to reducing, e.g., sterical hindrance for the reacting molecules.

A Highly Active Molybdenum Phosphide Catalyst for Methanol Synthesis from CO and CO2.

Methanol is a major fuel and chemical feedstock currently produced from syngas, a CO/CO2 /H2 mixture. Herein we identify formate binding strength as a key parameter limiting the activity and stability of known catalysts for methanol synthesis in the presence of CO2 . We present a molybdenum phosphide catalyst for CO and CO2 reduction to methanol, which through a weaker interaction with formate, can improve the activity and stability of methanol synthesis catalysts in a wide range of CO/CO2 /H2 feeds.

Electrocatalytic conversion of carbon dioxide to methane and methanol on transition metal surfaces.

Fuels and industrial chemicals that are conventionally derived from fossil resources could potentially be produced in a renewable, sustainable manner by an electrochemical process that operates at room temperature and atmospheric pressure, using only water, CO2, and electricity as inputs. To enable this technology, improved catalysts must be developed. Herein, we report trends in the electrocatalytic conversion of CO2 on a broad group of seven transition metal surfaces: Au, Ag, Zn, Cu, Ni, Pt, and Fe. Contrary to conventional knowledge in the field, all metals studied are capable of producing methane or methanol. We quantify reaction rates for these two products and describe catalyst activity and selectivity in the framework of CO binding energies for the different metals. While selectivity toward methane or methanol is low for most of these metals, the fact that they are all capable of producing these products, even at a low rate, is important new knowledge. This study reveals a richer surface chemistry for transition metals than previously known and provides new insights to guide the development of improved CO2 conversion catalysts.

Electrocatalysis of water oxidation by H2O-capped iridium-oxide nanoparticles electrodeposited on spectroscopic graphite.

Electrocatalysis of water oxidation by 1.54 nm IrOx nanoparticles (NPs) immobilized on spectroscopic graphite electrodes was demonstrated to proceed with a higher efficiency than on all other, hitherto reported, electrode supports. IrOx NPs were electrodeposited on the graphite surface, and their electrocatalytic activity for water oxidation was correlated with the surface concentrations of different redox states of IrOx as a function of the deposition time and potential. Under optimal conditions, the overpotential of the reaction was reduced to 0.21 V and the electrocatalytic current density was 43 mA cm(-2) at 1 V versus Ag/AgCl (3 M KCl) and pH 7. These results beneficially compete with previously reported electrocatalytic oxidations of water by IrOx NPs electrodeposited onto glassy carbon and indium tin oxide electrodes and provide the basis for the further development of efficient IrOx NP-based electrocatalysts immobilized on high-surface-area carbon electrode materials.

Molybdenum phosphosulfide: an active, acid-stable, earth-abundant catalyst for the hydrogen evolution reaction.

Introducing sulfur into the surface of molybdenum phosphide (MoP) produces a molybdenum phosphosulfide (MoP|S) catalyst with superb activity and stability for the hydrogen evolution reaction (HER) in acidic environments. The MoP|S catalyst reported herein exhibits one of the highest HER activities of any non-noble-metal electrocatalyst investigated in strong acid, while remaining perfectly stable in accelerated durability testing. Whereas mixed-metal alloy catalysts are well-known, MoP|S represents a more uncommon mixed-anion catalyst where synergistic effects between sulfur and phosphorus produce a high-surface-area electrode that is more active than those based on either the pure sulfide or the pure phosphide. The extraordinarily high activity and stability of this catalyst open up avenues to replace platinum in technologies relevant to renewable energies, such as proton exchange membrane (PEM) electrolyzers and solar photoelectrochemical (PEC) water-splitting cells.

Spin-mediated promotion of Co catalysts for ammonia synthesis.

Over the past two decades, there has been growing interest in developing catalysts to enable Haber-Bosch ammonia synthesis under milder conditions than currently pertain. Rational catalyst design requires theoretical guidance and clear mechanistic understanding. Recently, a spin-mediated promotion mechanism was proposed to activate traditionally unreactive magnetic materials such as cobalt (Co) for ammonia synthesis by introducing hetero metal atoms bound to the active site of the catalyst surface. We combined theory and experiment to validate this promotion mechanism on a lanthanum (La)/Co system. By conducting model catalyst studies on Co single crystals and mass-selected Co nanoparticles at ambient pressure, we identified the active site for ammonia synthesis as the B5 site of Co steps with La adsorption. The turnover frequency of 0.47 ± 0.03 per second achieved on the La/Co system at 350°C and 1 bar surpasses those of other model catalysts tested under identical conditions.

Magnetron Sputtering of Pure δ-Ni5Ga3 Thin Films for CO2 Hydrogenation.

Previous studies have identified δ-Ni5Ga3 as a promising catalyst for the hydrogenation of CO2 to methanol at atmospheric pressure. Given its recent discovery, the current understanding of this catalyst is very limited. Additionally, the presence of multiple thermodynamically stable crystal phases in the Ni/Ga system complicates the experiments and their interpretation. Conventional synthesis methods often result in the production of unwanted phases, potentially leading to incorrect conclusions. To address this issue, this study focuses on the synthesis of pure δ-Ni5Ga3 using magnetron sputtering deposition followed by low-temperature H2 annealing. Extensive characterization confirmed the reproducible synthesis of well-defined δ-Ni5Ga3 thin films. These films, deposited directly into state-of-the-art µ-reactors, demonstrated methanol production at low temperatures and maintained a high stability over time. This method allowed for detailed surface and bulk characterization before and after the reaction, providing a comprehensive understanding of the deactivation mechanism. Our findings significantly contribute to the understanding of the Ni/Ga system and its behavior during catalytic activity, deactivation, and regeneration. This study also sets an example of how physical synthesis methods such as magnetron sputtering can be effectively employed to investigate complex catalytic systems, offering a viable alternative to more elaborate chemical methods.

Phenol as proton shuttle and buffer for lithium-mediated ammonia electrosynthesis.

Ammonia is a crucial component in the production of fertilizers and various nitrogen-based compounds. Now, the lithium-mediated nitrogen reduction reaction (Li-NRR) has emerged as a promising approach for ammonia synthesis at ambient conditions. The proton shuttle plays a critical role in the proton transfer process during Li-NRR. However, the structure-activity relationship and design principles for effective proton shuttles have not yet been established in practical Li-NRR systems. Here, we propose a general procedure for verifying a true proton shuttle and established design principles for effective proton shuttles. We systematically evaluate several classes of proton shuttles in a continuous-flow reactor with hydrogen oxidation at the anode. Among the tested proton shuttles, phenol exhibits the highest Faradaic efficiency of 72 ± 3% towards ammonia, surpassing that of ethanol, which has been commonly used so far. Experimental investigations including operando isotope-labelled mass spectrometry proved the proton-shuttling capability of phenol. Further mass transport modeling sheds light on the mechanism.

Engineering the surface structure of MoS2 to preferentially expose active edge sites for electrocatalysis.

Controlling surface structure at the atomic scale is paramount to developing effective catalysts. For example, the edge sites of MoS(2) are highly catalytically active and are thus preferred at the catalyst surface over MoS(2) basal planes, which are inert. However, thermodynamics favours the presence of the basal plane, limiting the number of active sites at the surface. Herein, we engineer the surface structure of MoS(2) to preferentially expose edge sites to effect improved catalysis by successfully synthesizing contiguous large-area thin films of a highly ordered double-gyroid MoS(2) bicontinuous network with nanoscaled pores. The high surface curvature of this catalyst mesostructure exposes a large fraction of edge sites, which, along with its high surface area, leads to excellent activity for electrocatalytic hydrogen evolution. This work elucidates how morphological control of materials at the nanoscale can significantly impact the surface structure at the atomic scale, enabling new opportunities for enhancing surface properties for catalysis and other important technological applications.

Catalyst Stability Considerations for Electrochemical Energy Conversion with Non-Noble Metals: Do We Measure on What We Synthesized?

Working with non-noble electrocatalysts poses significant experimental challenges to unambiguously evaluate their intrinsic activity and characterize their working state and possible structural and compositional changes before, during, and after activity testing. Despite the vast number of studies on non-noble catalysts, these issues are still not addressed sufficiently-hindering significant progress in the field. In this Perspective, we present pitfalls and challenges when working with non-noble-metal-based electrocatalysts from catalyst synthesis, over electrochemical testing, to post-reaction characterization, and suggest potential solutions to overcome these difficulties. We believe that reliable measurements of the intrinsic activity of non-noble-metal-based electrocatalysts will greatly enhance our understanding of electrocatalysis in general and is a prerequisite for developing more active and selective electrocatalysts.