Conversion efficiency of skutterudite-based thermoelectric modules.

Presently, the only commercially available power generating thermoelectric (TE) modules are based on bismuth telluride (Bi2Te3) alloys and are limited to a hot side temperature of 250 °C due to the melting point of the solder interconnects and/or generally poor power generation performance above this point. For the purposes of demonstrating a TE generator or TEG with higher temperature capability, we selected skutterudite based materials to carry forward with module fabrication because these materials have adequate TE performance and are mechanically robust. We have previously reported the electrical power output for a 32 couple skutterudite TE module, a module that is type identical to ones used in a high temperature capable TEG prototype. The purpose of this previous work was to establish the expected power output of the modules as a function of varying hot and cold side temperatures. Recent upgrades to the TE module measurement system built at the Fraunhofer Institute for Physical Measurement Techniques allow for the assessment of not only the power output, as previously described, but also the thermal to electrical energy conversion efficiency. Here we report the power output and conversion efficiency of a 32 couple, high temperature skutterudite module at varying applied loading pressures and with different interface materials between the module and the heat source and sink of the test system. We demonstrate a 7% conversion efficiency at the module level when a temperature difference of 460 °C is established. Extrapolated values indicate that 7.5% is achievable when proper thermal interfaces and loading pressures are used.

Time-dependent investigation of a mechanochemical synthesis of bismuth telluride-based materials and their structural and thermoelectric properties.

Here, we report on the time dependence of a synthesis procedure for generation of both n- and p-type bismuth telluride-based materials. To initiate the reaction, the starting materials were first mechanical pre-reacted. The Rietveld refinements of X-ray diffraction (XRD) data collected after different milling times demonstrate that Bi2Te3 was formed after only 10 min, and longer milling times do not alter the composition. To complete the phase formation, the powders were treated by field-assisted sintering and heat treatment afterwards. The effect of this fast procedure on the structural and thermoelectric properties was investigated. Samples were obtained with relative densities above 99%. A clear preferred orientation of the crystallites in the samples is evidenced by Rietveld refinements of XRD data. The thermoelectric characteristics demonstrate a good performance despite the short milling time. Further, it was demonstrated for this fast synthesis that the physical transport properties can be varied with well-known n- and p-type dopants like CHI3 or Pb. For these non-optimized materials, a ZT value of 0.7 (n-type) and 0.9 (p-type) between 400 and 450 K was achieved. The long-term stability is demonstrated by repeated measurements up to 523 K showing no significant alteration of the thermoelectric performance.