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A nature-inspired approach was employed through the development of dopamine-modified epoxy coating for anti-icing applications. The strong affinity of dopamine's catechol groups for hydrogen bonding with water molecules at the ice/coating interface was utilized to induce an aqueous quasi-liquid layer (QLL) on the surface of the icephobic coatings, thereby reducing their ice adhesion strength. Epoxy resin modification was studied by attenuated total reflectance infrared spectroscopy (ATR-FTIR) and nuclear magnetic resonance spectroscopy (NMR). The surface and mechanical properties of the prepared coatings were studied by different characterization techniques. Low-temperature ATR-FTIR was employed to study the presence of QLL on the coating's surface. Moreover, the freezing delay time and temperature of water droplets on the coatings were evaluated along with push-off and centrifuge ice adhesion strength to evaluate their icephobic properties. The surface of dopamine-modified epoxy coating presented enhanced hydrophilicity and QLL formation, addressed as the main reason for its remarkable icephobicity. The results demonstrated the potential of dopamine-modified epoxy resin as an effective binder for icephobic coatings, offering notable ice nucleation delay time (1316 s) and temperature (-19.7 °C), reduced ice adhesion strength (less than 40 kPa), and an ice adhesion reduction factor of 7.2 compared to the unmodified coating.
RESUMO
INTRODUCTION: Organic coatings are the most effective and facile methods of protecting steel against corrosion, which shields it from direct contact with oxygen and moisture. However, they are inherently defective and susceptible to damage, which allows the penetration of the corrosive media into the underlying substrates. Self-healing coatings were developed to address this shortcoming. OBJECTIVE: The current research aims to develop a coating with superior self-healing ability via embedment of titanium dioxide (TiO2) nanogel composite (NC) in a commercial epoxy. METHODS: The TiO2 NC was prepared by efficient dispersion of TiO2 nanoparticles in copolymer gel of acrylamide (AAm) and 2-acrylamido-2-methyl propane sulfonic acid (AMPS) with the help of 3-(trimethoxysilyl) propyl methacrylate (MPS). The chemical structure, morphology, and thermal properties of the modified and functionalized nanoparticles were assessed by infrared spectroscopy, electron microscopy, X-ray diffraction, and thermogravimetric analysis, respectively. In addition, TiO2 nanoparticles, nano-TiO2 functionalized monomer (NTFM), and NTFM/AAm/AMPS in different weight percentages were incorporated into epoxy resin to prepare a self-healing coating. RESULTS: The results confirmed the successful fabrication of the NC. In addition, the incorporation of 1 wt% NTFM/AAm/AMPS led to homogenous dispersion, enhanced anti-corrosive and self-healing performance with the healing efficiencies of 100% and 98%, which were determined by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization methods, respectively. CONCLUSION: The prepared NC was sensitive towards salt concentration, pH, which aids the quick reaction of the TiO2 NC to corrosive ions, once the cracks occur. In addition, this is a unique feature compared to the other self-healing mechanisms, especially, the encapsulation of healing agents, which can be effective as long as the healing agent is present.