Generating suspended single-walled carbon nanotubes across a large surface area via patterning self-assembled catalyst-containing block copolymer thin films.

Using self-assembled block copolymers as templates, catalytically active nanostructures with controlled size and space have been produced. A self-assembled polystyrene-b-polyferrocenylsilane thin film and monolayer of surface micelles of cobalt-complexed polystyrene-b-poly(2-vinylpyridine) are fully compatible with novolac-based conventional photoresists. Combining bottom-up self-assembly of catalyst-containing block copolymers with top-down microfabrication processing, plateaus covered with arrays of catalytically active nanostructures have been generated. Spatially selective growth of suspended single-walled carbon nanotubes over a large surface area has been achieved. Greatly enhanced Raman signals have been detected from the suspended tubes. This facile method of creating highly ordered catalyst nanostructures on top of posts enables the rational synthesis of suspended carbon nanotubes, thus facilitating the study of CNT properties by optical methods and enabling the fabrication of devices based on suspended CNTs.

Fabrication of ordered catalytically active nanoparticles derived from block copolymer micelle templates for controllable synthesis of single-walled carbon nanotubes.

We report the use of the block copolymer micelle approach to produce various transition metal nanoparticles such as iron, cobalt, and nickel with precisely controlled size and spacing. These uniformly sized catalyst nanoparticles derived from the block copolymer micelle approach have enabled the synthesis of carbon nanotubes (CNTs) with narrow size distribution. Because of the excellent film forming ability of the polymeric material, metal-bearing surface micelles produced from the solution micelles can be distributed uniformly on a surface, resulting in evenly dispersed catalyst nanoparticles. As a result, high quality and uniformly distributed CNTs have been synthesized. Spatially selective growth of CNTs from a lithographically patterned metal-bearing micelle film has been achieved. The polymer template approach can potentially be extended to synthesize single-metallic and bimetallic catalytically active nanoparticles with uniform size and spacing and is fully compatible with conventional lithographic process. Additionally, catalyst nanoparticles produced from this method do not coalesce at high growth temperature. All these attributes make this approach a promising fabrication pathway for controllable synthesis of CNTs.

Three dimensional single-walled carbon nanotubes.

We report a simple fabrication method of creating a three-dimensional single-walled carbon nanotube (CNT) architecture in which suspended CNTs are aligned parallel to each other along the conventionally unused third dimension at lithographically defined locations. Combining top-down lithography with the bottom-up block copolymer self-assembly technique and utilizing the excellent film forming capability of polymeric materials, highly uniform catalyst nanoparticles with an average size of 2.0 nm have been deposited on sidewalls for generating CNTs with 1 nm diameter. This three-dimensional platform is useful for fundamental studies as well as technological exploration. The fabrication method described herein is applicable for the synthesis of other very small 1D nanomaterials using the catalytic vapor deposition technique.