Robust metallic micropatterns fabricated on quartz glass surfaces by femtosecond laser-induced selective metallization.

Quartz glass has a wide range of application and commercial value due to its high light transmittance and stable chemical and physical properties. However, due to the difference in the characteristics of the material itself, the adhesion between the metal micropattern and the glass material is limited. This is one of the main things that affect the application of glass surface metallization in the industry. In this paper, micropatterns on the surface of quartz glass are fabricated by a femtosecond laser-induced backside dry etching (fs-LIBDE) method to generate the layered composite structure and the simultaneous seed layer in a single-step. This is achieved by using fs-LIBDE technology with metal base materials (Stainless steel, Al, Cu, Zr-based amorphous alloys, and W) with different ablation thresholds, where atomically dispersed high threshold non-precious metals ions are gathered across the microgrooves. On account of the strong anchor effect caused by the layered composite structures and the solid catalytic effect that is down to the seed layer, copper micropatterns with high bonding strength and high quality, can be directly prepared in these areas through a chemical plating process. After 20-min of sonication in water, no peeling is observed under repeated 3M scotch tape tests and the surface was polished with sandpapers. The prepared copper micropatterns are 18 µm wide and have a resistivity of 1.96 µΩ·cm (1.67 µΩ·cm for pure copper). These copper micropatterns with low resistivity has been proven to be used for the glass heating device and the transparent atomizing device, which could be potential options for various microsystems.

Copper circuits fabricated on flexible polymer substrates by a high repetition rate femtosecond laser-induced selective local reduction of copper oxide nanoparticles.

In this work, copper circuits were fabricated on flexible polyimide (PI) substrates by high repetition rate femtosecond laser-induced selective local reduction of copper oxide nanoparticles (CuO NPs). The effects of laser pulse energy and laser scanning velocity on the quality of the copper circuit were studied. By optimizing laser processing parameters, we prepared a Cu circuit of a line width of 5.5 µm and an electrical resistivity of 130.9 µΩ·cm. The Cu/O atomic ratio of the Cu circuit reaches ∼10.6 and the proportion of Cu is 91.42%. We then studied the formation mechanism of the copper circuit by simulating the temperature field under the irradiation of high repetition rate femtosecond laser pulses. The results show that the thermochemical reduction reaction induced by the high repetition rate femtosecond laser reduces CuO NPs into Cu NPs. Under the thermal effect of the high repetition rate femtosecond laser, Cu NPs agglomerate and grow to form a uniform and continuous Cu circuit.

Early dynamics of cavitation bubbles generated during ns laser ablation of submerged targets.

In this study, we observe and study the early evolution of cavitation bubbles generated during pulsed laser ablation of titanium targets in different liquid environments utilizing a high-resolution stroboscopic shadowgraphy system. A hydrodynamic model is proposed to calculate the early pressure changes within the bubble and in the surrounding fluid. Our results show that the cavitation bubble is a low-pressure region that is bounded by a high-pressure fluid lamina after the incipient stage, and its evolution is primarily affected by the liquid density. Moreover, the initial bubble pressure increases substantially in high viscosity liquids. This work illuminates how the liquid properties affect the early bubble dynamics and is a step towards a deeper understanding of laser-materials interactions in liquid environments.

Cassie-State Stability of Metallic Superhydrophobic Surfaces with Various Micro/Nanostructures Produced by a Femtosecond Laser.

The Cassie-state stability plays a vital role in the applications of metallic superhydrophobic surfaces. Although a large number of papers have reported the superhydrophobic performance of various surface micro/nanostructures, the knowledge of which kind of micro/nanostructure contributes significantly to the Cassie-state stability especially under low temperature and pressure is still very limited. In this article, we fabricated six kinds of typical micro/nanostructures with different topography features on metal surfaces by a femtosecond laser, and these surfaces were modified by fluoroalkylsilane to generate superhydrophobicity. We then systematically studied the Cassie-state stability of these surfaces by means of condensation and evaporation experiments. The results show that some superhydrophobic surfaces, even with high contact angles and low sliding angles under normal conditions, are unstable under low temperature or external pressure. The Cassie state readily transits to a metastable state or even a Wenzel state under these conditions, which deteriorates their superhydrophobicity. Among the six micro/nanostructures, the densely distributed nanoscale structure is important for a stable Cassie state, and the closely packed micrometer-scale structure can further improve the stability. The dependence of the Cassie-state stability on the fabricated micro/nanostructures and the laser-processing parameters is also discussed. This article clarifies optimized micro/nanostructures for stable and thus more practical metallic superhydrophobic surfaces.

Broadband High-Performance Infrared Antireflection Nanowires Facilely Grown on Ultrafast Laser Structured Cu Surface.

Infrared antireflection is an essential issue in many fields such as thermal imaging, sensors, thermoelectrics, and stealth. However, a limited antireflection capability, narrow effective band, and complexity as well as high cost in implementation represent the main unconquered problems, especially on metal surfaces. By introducing precursor micro/nano structures via ultrafast laser beforehand, we present a novel approach for facile and uniform growth of high-quality oxide semiconductor nanowires on a Cu surface via thermal oxidation. Through the enhanced optical phonon dissipation of the nanowires, assisted by light trapping in the micro structures, ultralow total reflectance of 0.6% is achieved at the infrared wavelength around 17 µm and keeps steadily below 3% over a broad band of 14-18 µm. The precursor structures and the nanowires can be flexibly tuned by controlling the laser processing procedure to achieve desired antireflection performance. The presented approach possesses the advantages of material simplicity, structure reconfigurability, and cost-effectiveness for mass production. It opens a new path to realize unique functions by integrating semiconductor nanowires onto metal surface structures.

Effects of surface nanotexturing on the wickability of microtextured metal surfaces.

HYPOTHESIS: Achieving spontaneous, rapid, and long-distance liquid transport is crucial for many practical applications such as phase change heat transfer and reactions at solid-liquid interfaces. Surface nanotexturing has been widely reported to improve the wickability of microtextured metal surfaces. Although surface nanotextures show high capillary pressure, the high fluid flow resistance through nanotextures prevents fluid transport. The underlying mechanisms responsible for the enhanced wickability of nanotextured surfaces are still unclear. EXPERIMENTS: Herein, we prepared a variety of microtextures and nanotextures on copper surfaces by femtosecond laser micromachining and chemical oxidation, respectively. The wickability of these textured surfaces was quantitively compared by measuring wicking coefficient and capillary rise speed. We designed experiments to eliminate any possible effects of surface oxidation and metal composition on wickability. A theoretical model describing the vertical and horizontal capillary flow in V-shaped microgrooves was proposed and utilized to analyze the experimental results. The effects of time-dependent wettability on wickability were also examined. FINDINGS: Surface nanotexturing can enhance surface wettability while altering the micrometer-scale structural characteristics. The greatly enhanced wickability of nanotextured surfaces can only be observed when the surface microtextures have a very small aspect ratio. Otherwise, for metal surfaces with fine microgrooves, the latter effect is more pronounced, and thus the surface wickability may deteriorate after preparing surface nanotextures; for surfaces with wide microgrooves, both effects are minimal, and the surface wickability enhances only marginally after surface nanotexturing. Furthermore, the wickability of microtextured surfaces will decay rapidly due to the adsorption of airborne organics, whereas adding surface nanotextures can significantly inhibit this degradation. The anti-contamination capability of surface nanotextures is considered likely to be a potential mechanism responsible for the greatly enhanced wickability of nanotextured surfaces noted in some studies.

A universal approach to recover the original superhydrophilicity of micro/nano-textured metal or metal oxide surfaces.

Micro/nano-textured metal or metal oxide surfaces that are naturally superhydrophilic will spontaneously transform into hydrophobic even superhydrophobic after being exposed to ambient air due to the adsorption of airborne organics. This fast wettability transition not only affects the true evaluation of surface wettability but also deteriorates the application performance. Albeit the mechanisms responsible for the wettability transition have been clarified, there is no universal method to recover the initial superhydrophilicity, and how the surface morphology affects the wettability transition is still unclear. Herein, we observe and compare the wettability transition of a wide variety of micro/nano-textured metal or metal oxide surfaces and propose a solvent cleaning method to recover their original superhydrophilicity. We prove that the spontaneously adsorbed organics can be removed by our proposed cleaning method while maintaining the original surface morphology and composition. Our proposed cleaning method is valid for both micro/nano-textured metal and metal oxide surfaces. We also prove that the rate of the wettability transition is not primarily affected by the specific area of surface structures but by the closeness of structural arrangement. Densely packed surface nanostructures can significantly delay the wettability transition by suppressing the diffusion of organic molecules. Our results help the true evaluation of surface wettability and provide a route for the design and preparation of long-lasting superhydrophilic surfaces.

Large-Scale Tunable 3D Self-Supporting WO3 Micro-Nano Architectures as Direct Photoanodes for Efficient Photoelectrochemical Water Splitting.

Hydrogen production from water based on photoelectrochemical (PEC) reactions is feasible to solve the urgent energy crisis. Herein, hierarchical 3D self-supporting WO3 micro-nano architectures in situ grown on W plates are successfully fabricated via ultrafast laser processing hybrid with thermal oxidation. Owing to the large surface area and efficient interface charge transfer, the W plate with hierarchical porous WO3 nanoparticle aggregates has been directly employed as the photoanode for excellent PEC performance, which exhibits a high photocurrent density of 1.2 mA cm-2 at 1.0 V vs Ag/AgCl (1.23 V vs RHE) under AM 1.5 G illumination and reveals excellent structural stability during long-term PEC water splitting reactions. The nanoscale and microscale features can be facilely tuned by controlling the laser processing parameters and the thermal oxidation conditions to achieve improved PEC activity. The presented hybrid method is simple, cost-effective, and controllable for large-scale fabrication, which should provide a new and general route that how the properties of conventional metal oxides can be improved via hierarchical 3D micro-nano configurations.

General Strategy toward Dual-Scale-Controlled Metallic Micro-Nano Hybrid Structures with Ultralow Reflectance.

Functional metal surfaces with minimum optical reflection over a broadband spectrum have essential importance for optical and optoelectronic devices. However, the intrinsically large optical impedance mismatch between metals and the free space causes a huge obstacle in achieving such a purpose. We propose and experimentally demonstrate a general pulse injection controlled ultrafast laser direct writing strategy for fabricating highly effective antireflection structures on metal surfaces. The presented strategy can implement separate and flexible modifications on both microscale frame structures and nanoscale particles, a benefit from which is that optimized geometrical light trapping and enhanced effective medium effect reducing the surface reflection can be simultaneously achieved within one hybrid structure. Thus, comprehensively improved antireflection performances can be realized. Hybrid structures with substantial nanoparticles hierarchically attached on regularly arrayed microcones are generally constructed on different metal surfaces, achieving highly efficient light absorption over ultraviolet to near-infrared broadband spectrum regions. Reflectance minimums of 1.4%, 0.29%, and 2.5% are reached on Cu, Ti, and W surfaces, respectively. The presented strategy is simple in process, adaptable for different kinds of metals, reproduceable in dual-scale structural features, and feasible for large-area production. All these advantages make the strategy as well as the prepared antireflection structures excellent candidates for practical applications.

Robust and Stable Transparent Superhydrophobic Polydimethylsiloxane Films by Duplicating via a Femtosecond Laser-Ablated Template.

Realizing superhydrophobicity, high transparency on polydimethylsiloxane (PDMS) surface enlarges its application fields. We applied a femtosecond laser to fabricate well-designed structures combining microgrooves with microholes array on mirror finished stainless steel to form a template. Then liquid PDMS was charged for the duplicating process to introduce a particular structure composed of a microwalls array with a certain distance between each other and a microprotrusion positioned at the center of a plate surrounded by microwalls. The parameters such as the side length of microwalls and the height of a microcone were optimized to achieve required superhydrophobicity at the same time as high-transparency properties. The PDMS surfaces show superhydrophobicity with a static contact angle of up to 154.5 ± 1.7° and sliding angle lower to 6 ± 0.5°, also with a transparency over 91%, a loss less than 1% compared with plat PDMS by the measured light wavelength in the visible light scale. The friction robust over 100 cycles by sandpaper, strong light stability by 8 times density treatment, and thermal stability up to 325 °C of superhydrophobic PDMS surface was investigated. We report here a convenient and efficient duplicating method, being capable to form a transparent PDMS surface with superhydrophobicity in mass production, which shows extensive application potentials.

Superhydrophilicity to superhydrophobicity transition of picosecond laser microstructured aluminum in ambient air.

Studies regarding the wettability transition of micro- and nano-structured metal surfaces over time are frequently reported, but there seems to be no generally accepted theory that explains this phenomenon. In this paper, we aim to clarify the mechanism underlying the transition of picosecond laser microstructured aluminum surfaces from a superhydrophilic nature to a superhydrophobic one under ambient conditions. The aluminum surface studied exhibited superhydrophilicity immediately after being irradiated by a picosecond laser. However, the contact angles on the surface increased over time, eventually becoming large enough to classify the surface as superhydrophobic. The storage conditions significantly affected this process. When the samples were stored in CO2, O2 and N2 atmospheres, the wettability transition was restrained. However, the transition was accelerated in atmosphere that was rich with organic compounds. Moreover, the superhydrophobic surface could recover their original superhydrophilicity by low temperature annealing. A detailed XPS analysis indicated that this wettability transition process was mainly caused by the adsorption of organic compounds from the surrounding atmosphere onto the oxide surface.

Superhydrophobic surfaces fabricated by femtosecond laser with tunable water adhesion: from lotus leaf to rose petal.

Superhydrophobic surfaces with tunable water adhesion have attracted much interest in fundamental research and practical applications. In this paper, we used a simple method to fabricate superhydrophobic surfaces with tunable water adhesion. Periodic microstructures with different topographies were fabricated on copper surface via femtosecond (fs) laser irradiation. The topography of these microstructures can be controlled by simply changing the scanning speed of the laser beam. After surface chemical modification, these as-prepared surfaces showed superhydrophobicity combined with different adhesion to water. Surfaces with deep microstructures showed self-cleaning properties with extremely low water adhesion, and the water adhesion increased when the surface microstructures became flat. The changes in surface water adhesion are attributed to the transition from Cassie state to Wenzel state. We also demonstrated that these superhydrophobic surfaces with different adhesion can be used for transferring small water droplets without any loss. We demonstrate that our approach provides a novel but simple way to tune the surface adhesion of superhydrophobic metallic surfaces for good potential applications in related areas.