Inhibition of Efflorescence in Na-Based Geopolymer Inorganic Coating.

Coating is one of the most important high-value-added application cases in geopolymer materials. However, efflorescence can easily cause discoloration and reduce the esthetic impression of the coating surface, thus limiting its application; hence, inhibition of efflorescence is one of the most important techniques in the application of geopolymer coatings. Efflorescence is a spontaneous behavior in a Na-based geopolymer, involving the migration of soluble alkalis. Alkalis are dissolved by water and diffuse to the material surface through nocuous pores, and then react with CO2 to produce white carbonate products. To inhibit efflorescence in geopolymer coating, this article reports a structure modification method using polydimethy siloxane (PS) and mica. To explore the inhibition mechanism, the effects of PS and mica on the pore structure, water absorption, alkali leaching, and efflorescence product were investigated. The experimental results showed that a harmful pore structure and instinctive water absorption of the geopolymer strongly contributed to efflorescence. PS and mica could reduce the pore size distribution and porosity and are helpful to establish a waterproof structure, leading to water absorption and the alkali leaching rate being significantly suppressed. Both high water glass and water content play a critical role in the increase of efflorescence, but even under a high content of water glass and water used in geopolymer coating, this method shows an 80-90% efflorescence reduction, which is much higher than that of other studies. In practical engineering, when the geopolymer coating is applied after modification, even if it is exposed to the field environment for a long time, there is no efflorescence deposit on the coating surface. It is feasible to limit water ingression in a geopolymer, which effectively blocks the efflorescence reaction process. This method is simple and practical and can be applied in practical engineering applications of geopolymer coatings conveniently.

Superhydrophobic Coatings Prepared by the in Situ Growth of Silicone Nanofilaments on Alkali-Activated Geopolymers Surface.

As a highly hydrophobic and good environmental durable material, silicone nanofilaments have shown great advantages in the construction of superhydrophobic coatings. However, the synthesis of these materials has always been limited to the application of trifunctional organosilane monomers under the action of acidic catalysts. For the first time, long-chain polymeric hydrogenated siloxane-poly(methyl-hydrosiloxane) (PMHS) was used to synthesize rapidly silicone nanofilaments in situ under alkaline conditions. A dense silicone nanofilament coating was obtained by PMHS + geopolymer layer on a smooth iron sheet, and achieved by one-step brushing of PMHS on the surface of a just-solidified alkali-activated metakaolin-based geopolymer coating at 120 °C for an hour of sealed curing. This composite coating was followed by a superhydrophobic composite coating with a contact angle of approximately 161° and a rolling angle of 2°. Consistent with this, laser scanning confocal microscopy and field-emission scanning electron microscopy images show the presence of micro- and nanoscale features that enable the entrapment of air when exposed to water and endow excellent superhydrophobic properties. Because geopolymer material has good adhesion ability with metal, ceramic, or other materials, the composite superhydrophobic coating is expected to be widely used.