Sustainable electronic textiles towards scalable commercialization.

Textiles represent a fundamental material format that is extensively integrated into our everyday lives. The quest for more versatile and body-compatible wearable electronics has led to the rise of electronic textiles (e-textiles). By enhancing textiles with electronic functionalities, e-textiles define a new frontier of wearable platforms for human augmentation. To realize the transformational impact of wearable e-textiles, materials innovations can pave the way for effective user adoption and the creation of a sustainable circular economy. We propose a repair, recycle, replacement and reduction circular e-textile paradigm. We envisage a systematic design framework embodying material selection and biofabrication concepts that can unify environmental friendliness, market viability, supply-chain resilience and user experience quality. This framework establishes a set of actionable principles for the industrialization and commercialization of future sustainable e-textile products.

Ultrahigh Performance of Nanoengineered Graphene-Based Natural Jute Fiber Composites.

Natural fibers composites are considered as a sustainable alternative to synthetic composites due to their environmental and economic benefits. However, they suffer from poor mechanical and interfacial properties due to a random fiber orientation and weak fiber-matrix interface. Here we report nanoengineered graphene-based natural jute fiber preforms with a new fiber architecture (NFA) which significantly improves their mechanical properties and performances. Our graphene-based NFA of jute fiber preform enhances the Young modulus of jute-epoxy composites by ∼324% and tensile strength by ∼110% more than untreated jute fiber composites, by arranging fibers in a parallel direction through individualization and nanosurface engineering with graphene derivatives. This could potentially lead to manufacturing of high-performance natural alternatives to synthetic composites in various stiffness-driven applications.

High-Performance Graphene-Based Natural Fiber Composites.

Natural fiber composites are attracting significant interest due to their potential for replacing synthetic composites at lower cost with improved environmental sustainability. However, natural fiber composites suffer from poor mechanical and interfacial properties. Here, we report coating of graphene oxide (GO) and graphene flakes (G) onto natural jute fibers to improve mechanical and interfacial properties. The coating of graphene materials onto jute fibers enhanced interfacial shear strength by ∼236% and tensile strength by ∼96% more than untreated fibers by forming either bonding (GO) or mechanical interlocking (G) between fibers and graphene-based flakes. This could lead to manufacturing of high-performance and environmental friendly natural fiber composites that can potentially replace synthetic composites in numerous applications, such as the automotive industry, naval vessels, household products, and even in the aerospace industry.

Graphene-based surface heater for de-icing applications.

Graphene-based de-icing composites are of great interest due to incredible thermal, electrical and mechanical properties of graphene. Moreover, current technologies possess a number of challenges such as expensive, high power consumption, limited life time and adding extra weight to the composites. Here, we report a scalable process of making highly conductive graphene-based glass fibre rovings for de-icing applications. We also use a scalable process of making graphene-based conductive ink by microfluidic exfoliation technique. The glass fibre roving is then coated with graphene-based conductive inks using a dip-dry-cure technique which could potentially be scaled up into an industrial manufacturing unit. The graphene-coated glass roving demonstrates lower electrical resistances (∼1.7 Ω cm-1) and can heat up rapidly to a required temperature. We integrate these graphene-coated glass rovings into a vacuum-infused epoxy-glass fabric composite and also demonstrate the potential use of as prepared graphene-based composites for de-icing applications.

Thermo-Mechanical Behavior of Textile Heating Fabric Based on Silver Coated Polymeric Yarn.

This paper presents a study conducted on the thermo-mechanical properties of knitted structures, the methods of manufacture, effect of contact pressure at the structural binding points, on the degree of heating. The test results also present the level of heating produced as a function of the separation between the supply terminals. The study further investigates the rate of heating and cooling of the knitted structures. The work also presents the decay of heating properties of the yarn due to overheating. Thermal images were taken to study the heat distribution over the surface of the knitted fabric. A tensile tester having constant rate of extension was used to stretch the fabric. The behavior of temperature profile of stretched fabric was observed. A comparison of heat generation by plain, rib and interlock structures was studied. It was observed from the series of experiments that there is a minimum threshold force of contact at binding points of a knitted structure is required to pass the electricity. Once this force is achieved, stretching the fabric does not affect the amount of heat produced.