Effect of different surface treatments on surface roughness and flexural strength of repaired 3D-printed denture base: An in vitro study.

STATEMENT OF PROBLEM: Information regarding three-dimensional-printed (3D-printed) dentures, especially when using the additive manufacturing technique, and the repair strength of this type of denture is sparse. PURPOSE: The purpose of this in vitro study was to assess the effect of different surface treatments on the surface roughness and flexural strength of repaired 3D-printed denture base. MATERIAL AND METHODS: One hundred and twenty 3D-printed bar-shaped specimens were fabricated from acrylic resin and divided into 6 groups (n=20). The positive control group consisted of intact specimens. The other specimens were sectioned in half with a 1-mm gap. Except for the specimens in the negative control group, the remaining specimens were treated with erbium: yttrium-aluminum-garnet (Er:YAG) laser, airborne-particle abrasion, a combination of laser and airborne-particle abrasion, and bur grinding. All sectioned specimens were repaired by autopolymerizing acrylic resin and thermocycled after measuring their surface roughness with a profilometer. The flexural strength test was performed with a universal testing machine. One specimen of each group was inspected under a scanning electron microscope. The data were analyzed with ANOVA, followed by the Games-Howell post hoc test or the Kruskal-Wallis test followed by the Mann-Whitney test with Bonferroni adjustment. RESULTS: The mean flexural strength of the PC group was significantly higher than that of all repaired groups (P<.001). All surface-treated groups showed significantly higher flexural strength (P<.05) and surface roughness (P<.004) than the negative control group. Bur grinding provided significantly higher flexural strength than other surface treatments (P<.001) and higher surface roughness than laser and airborne-particle abrasion plus laser (P<.001). CONCLUSIONS: All surface treatments significantly increased the surface roughness and flexural strength, but none of them yielded a strength comparable with that of the intact group. Bur grinding provided the highest flexural strength.

Marginal and internal fit and fracture resistance of three-unit provisional restorations fabricated by additive, subtractive, and conventional methods.

OBJECTIVES: To compare the marginal and internal fit and fracture resistance of three-unit provisional fixed dental prostheses (FDPs) fabricated by additive, subtractive, and conventional methods. MATERIAL AND METHODS: Eighty 3-unit FDPs were fabricated on metal dies of the maxillary right second premolar and second molar by four different techniques (n = 20): The direct method by using autopolymerizing polymethyl methacrylate (PMMA), indirect method by the compression molding technique, subtractive manufacturing by using PMMA blocks, and additive manufacturing by using digital light processing technology. The adaptation of restorations at the marginal, axial, cuspal, and fossa areas was assessed by using the silicone replica technique. After thermocycling and cyclic loading, the fracture resistance was measured by a universal testing machine. Data were analyzed by a two-way analysis of variance (ANOVA), ANOVA, and Tukey test (α = .05). RESULTS: The mean gap measured in the additive group was lower than that in all other groups at all points (p < .05); however, the difference in the marginal gap with the subtractive group was not significant (p = .995). The mean marginal and axial gaps in the subtractive group were significantly lower than the corresponding values in both conventional groups (p < .05). A significant difference existed between all groups regarding the mean cuspal and fossa gaps (p < .05). The mean fracture resistance of the additive group was significantly higher than that of indirect (p = .018) and direct (p < .001) groups, and the fracture resistance of the subtractive group was significantly higher than that of the direct group (p = .020). CONCLUSION: The digitally fabricated provisional FDPs showed superior marginal and internal fit and higher fracture resistance than the conventionally fabricated FDPs. Between the digital methods, the additive technique yielded superior internal fit.

Effect of different mechanical surface treatments on flexural strength of repaired denture base / Efecto de diferentes tratamientos superficiales mecánicos sobre la resistencia a la flexión de la base de la dentadura reparada

Aim: To assess the effect of different mechanical surface treatments on flexural strength of repaired denture base. Material and Methods: Sixty bar-shaped specimens of heat-polymerized acrylic resin were fabricated, and divided into six groups (n=10). All specimens, except the positive control group (group PC), were sectioned into halves to create a 1-mm clearance. A negative control group with no surface treatment (group NC) was also considered. Other groups underwent different surface treatments: group Laser; treated with erbium: yttrium-aluminum-garnet (Er:YAG) laser, group APA; airborne-particle abrasion (APA), group APA plus Laser; a combination of laser and APA, and group Bur; bur grinding. After measuring surface roughness (Ra) with a profilometer, all sectioned specimens were repaired by auto-polymerizing acrylic resin, and thermocycled afterward. Three-point bending test was performed by a universal testing machine. Data were statistically analyzed (α=0.05). Results: The mean surface roughness of all experimental groups were significantly higher than that of group NC (p<0.05). The mean flexural strength of all groups was significantly lower than that of group PC (p<0.05). Group B had significantly higher flexural strength than the other surface-treated groups (p<0.05). Group Laser had significantly higher flexural strength than groups APA (p=0.043) and APA plus Laser (p=0.023). No significant difference was found between groups APA and APA plus Laser (p=0.684). Conclusion: All surface treatments increased the surface roughness and flexural strength compared with the untreated group. The highest flexural strength was observed in specimens treated by bur grinding and then laser, however, it was still significantly lower than intact specimens.

Objetivo: Evaluar el efecto de diferentes tratamientos superficiales mecánicos sobre la resistencia a la flexión de la base de la prótesis reparada. Material y Métodos: Se fabricaron sesenta especímenes en forma de barra de resina acrílica termo-polimerizada y se dividieron en seis grupos (n=10). Todas las muestras, excepto el grupo de control positivo (grupo PC), se seccionaron en mitades para crear un espacio libre de 1 mm. También se consideró un grupo de control negativo sin tratamiento superficial (grupo NC). Otros grupos se sometieron a diferentes tratamientos superficiales: grupo Láser; tratados con láser de erbio: itrio-aluminio-granate (Er:YAG), grupo APA; abrasión por partículas en el aire (APA), grupo APA más láser; una combinación de láser y APA, y grupo Bur; molienda de fresas. Después de medir la rugosidad de la superficie (Ra) con un perfilómetro, todas las muestras seccionadas se repararon con resina acrílica de autopolimerización y se sometieron a termociclado. La prueba de flexión de tres puntos se realizó con una máquina de prueba universal. Los datos se analizaron estadísticamente (α=0,05). Resultados: La rugosidad superficial media de todos los grupos experimentales fue significativamente mayor que la del grupo NC (p<0,05). La resistencia media a la flexión de todos los grupos fue significativamente menor que la del grupo PC (p<0,05). El grupo B tenía una resistencia a la flexión significativamente mayor que los otros grupos tratados en la superficie (p<0,05). El grupo Láser tuvo una resistencia a la flexión significativamente mayor que los grupos APA (p=0,043) y APA más Láser (p=0,023). No se encontró diferencia significativa entre los grupos APA y APA más Láser (p=0,684). Conclusión: Todos los tratamientos superficiales aumentan la rugosidad de la superficie y la resistencia a la flexión en comparación con el grupo sin tratar. La resistencia a la flexión más alta se observó en las muestras tratadas con fresado y luego con láser; sin embargo, aún era significativamente más baja que las muestras intactas.