Unraveling Nanoscale Cobalt Oxide Catalysts for the Oxygen Evolution Reaction: Maximum Performance, Minimum Effort.

The oxygen evolution reaction (OER) is a key bottleneck step of artificial photosynthesis and an essential topic in renewable energy research. Therefore, stable, efficient, and economical water oxidation catalysts (WOCs) are in high demand and cobalt-based nanomaterials are promising targets. Herein, we tackle two key open questions after decades of research into cobalt-assisted visible-light-driven water oxidation: What makes simple cobalt-based precipitates so highly active-and to what extent do we need Co-WOC design? Hence, we started from Co(NO3)2 to generate a precursor precipitate, which transforms into a highly active WOC during the photocatalytic process with a [Ru(bpy)3]2+/S2O82-/borate buffer standard assay that outperforms state of the art cobalt catalysts. The structural transformations of these nanosized Co catalysts were monitored with a wide range of characterization techniques. The results reveal that the precipitated catalyst does not fully change into an amorphous CoOx material but develops some crystalline features. The transition from the precipitate into a disordered Co3O4 material proceeds within ca. 1 min, followed by further transformation into highly active disordered CoOOH within the first 10 min. Furthermore, under noncatalytic conditions, the precursor directly transforms into CoOOH. Moreover, fast precipitation and isolation afford a highly active precatalyst with an exceptional O2 yield of 91% for water oxidation with the visible-light-driven [Ru(bpy)3]2+/S2O82- assay, which outperforms a wide range of carefully designed Co-containing WOCs. We thus demonstrate that high-performance cobalt-based OER catalysts indeed emerge effortlessly from a self-optimization process favoring the formation of Co(III) centers in all-octahedral environments. This paves the way to new low-maintenance flow chemistry OER processes.

Monitoring the Hydrothermal Growth of Cobalt Spinel Water Oxidation Catalysts: From Preparative History to Catalytic Activity.

The hydrothermal growth of cobalt oxide spinel (Co3 O4 ) nanocrystals from cobalt acetate precursors was monitored with in situ powder X-ray diffraction (PXRD) in combination with ex situ electron microscopy and vibrational spectroscopy. Kinetic data from in situ PXRD monitoring were analyzed using Sharp-Hancock and Gualtieri approaches, which both clearly indicate a change of the growth mechanism for reaction temperatures above 185 °C. This mechanistic transition goes hand in hand with morphology changes that notably influence the photocatalytic oxygen evolution activity. Complementary quenching investigations of conventional hydrothermal Co3 O4 growth demonstrate that these insights derived from in situ PXRD data provide valuable synthetic guidelines for water oxidation catalyst production. Furthermore, the ex situ analyses of hydrothermal quenching experiments were essential to assess the influence of amorphous cobalt-containing phases arising from the acetate precursor on the catalytic activity. Thereby, the efficient combination of a single in situ technique with ex situ analyses paves the way to optimize parameter-sensitive hydrothermal production processes of key energy materials.

Silicone Nanofilament Coatings as Flexible Catalyst Supports for a Knoevenagel Condensation Reaction in Batch and Flow Systems.

In this work, silicone nanofilament (SNF) coatings were prepared via a droplet-assisted growth and shaping (DAGS) approach, where the preparation of the coatings is allowed under ambient conditions. The application of SNF coatings as catalyst supports for amino moieties from (3-aminopropyl)triethoxysilane (APTES) was investigated. With the optimized coating conditions identified, the Brunauer-Emmett-Teller surface areas of a bare glass filter substrate and bare glass beads after the coating have increased by 5-fold and 16-fold, respectively. The SNF-coated filters were readily functionalized with amino groups via a liquid-phase deposition process, and their catalytic activities for a Knoevenagel reaction were evaluated using a batch reactor and a packed bed reactor. In both reactors, the as-prepared filters demonstrated superior catalytic performance over the functionalized filters without SNF coatings. Notably, the unique flexibility of the SNF coatings allowed the facile preparation of a packed bed reactor and a scalable catalytic system. It is expected that the packed bed system established in this study will support the development and the use of various SNF-supported organocatalysts and catalytic materials.

Microwave-Hydrothermal Tuning of Spinel-Type Co 3 O 4 Water Oxidation Catalysts.

Water oxidation is the bottleneck reaction for overall water splitting as a direct and promising strategy toward clean fuels. However, the development of robust and affordable heterogeneous water oxidation catalysts remains challenging, especially with respect to the wide parameter space of synthesis and resulting material properties. Oxide catalysts performance in particular has been shown to depend on both synthetic routes and applied catalytic test methods. We here focus on spinel-type Co3O4 as a representative case for an in-depth study of the influence of rather subtle synthetic parameter variations on the catalytic performance. To this end, a series of Co3O4 samples was prepared via time-saving and tunable microwave-hydrothermal synthesis, while systematically varying a single parameter at a time. The resulting spinel-type catalysts were characterized with respect to key materials properties, including crystallinity, oxidation state and surface area using a wide range of analytical methods, such as PXRD, Raman/IR, XAS and XPS spectroscopy. Their water oxidation activity in electrocatalytic and chemical oxidation setups was then compared and correlated with the obtained catalyst properties. Both water oxidation methods displayed related trends concerning favorable synthetic parameters, namely higher activity for lower synthesis temperatures, lower precursor concentrations, addition of hydrogen peroxide and shorter ramping and reaction times, respectively. In addition to the surface area, structural features such as disorder were found to be influential for the water oxidation activity. The results prove that synthetic parameter screening is essential for optimal catalytic performance, given the complexity of the underlying performance-properties relationships.

Preparative History vs Driving Force in Water Oxidation Catalysis: Parameter Space Studies of Cobalt Spinels.

The development of efficient, stable, and economic water oxidation catalysts (WOCs) is a forefront topic of sustainable energy research. We newly present a comprehensive three-step approach to systematically investigate challenging relationships among preparative history, properties, and performance in heterogeneous WOCs. To this end, we studied (1) the influence of the preparative method on the material properties and (2) their correlation with the performance as (3) a function of the catalytic test method. Spinel-type Co3O4 was selected as a clear-cut model WOC and synthesized via nine different preparative routes. In search of the key material properties for high catalytic performance, these cobalt oxide samples were characterized with a wide range of analytical methods, including X-ray absorption spectroscopy, X-ray photoelectron spectroscopy, powder X-ray diffraction, Raman spectroscopy, BET surface area analysis, and transmission electron microscopy. Next, the corresponding catalytic water oxidation activities were assessed with the three most widely applied protocols to date, namely, photocatalytic, electrocatalytic, and chemical oxidation. The activity of the Co3O4 samples was found to clearly depend on the applied test method. Increasing surface area and disorder as well as a decrease in oxidation states arising from low synthesis temperatures were identified as key parameters for high chemical oxidation activity. Surprisingly, no obvious property-performance correlations were found for photocatalytic water oxidation. In sharp contrast, all samples showed similar activity in electrochemical water oxidation. The substantial performance differences between the applied protocols demonstrate that control and comprehensive understanding of the preparative history are crucial for establishing reliable structure-performance relationships in WOC design.