Sustainable Thermal Regulation of Electronics via Mitigated Supercooling of Porous Gallium-Based Phase Change Materials.

Gallium liquid metal is one of the promising phase change materials for passive thermal management of electronics due to their high thermal conductivity and latent heat per volume. However, it suffers from severe supercooling, in which molten gallium does not return to solid due to the lack of nucleation. It may require 28.2 °C lower temperature than the original freezing point to address supercooling, leading to unstable thermal regulation performance along fluctuations of cooling condition. Here, gallium is infused into porous copper in an oxide-free environment, forming intermetallic compound impurities at the interfaces to reduce the activation energy for heterogeneous nucleation. The porous-shaped gallium provides ≈63% smaller supercooling than that of the bulk type due to large specific surface area (≈9,070 cm2 per cm3) and high wetting characteristics (≈16° of contact angle) on CuGa2 intermetallic layer. During repetitive heating-cooling cycles, porous-shaped gallium consistently shows propagation of crystallization at even near room temperature (≈25 °C) while maintaining stable performance as thermal buffer, whereas droplet-shaped gallium is gradually degraded due to partial-supercooled state. The findings will improve the responsive thermal regulation performance to relieve a rapid increase in temperature of semiconductors/batteries, and also have a potential for energy storage applications.

High-Temperature Carbonized Ceria Thermophotovoltaic Emitter beyond Tungsten.

Thermophotovoltaics (TPVs) require emitters with a regulated radiation spectrum tailored to the spectral response of integrated photovoltaic cells. Such spectrally engineered emitters developed thus far are structurally too complicated to be scalable, are thermally unstable, or lack reliability in terms of temperature cycling. Herein, we report wafer-scale, thermal-stress-free, and wavelength-selective emitters that operate for high-temperature TPVs equipped with GaSb photovoltaic cells. One inch crystalline ceria wafers were prepared by sequentially pressing and annealing the pellets of ceria nanoparticles. The direct pyrolysis of citric acid mixed with ceria nanoparticles created agglomerated, pyrolytic carbon and ceria microscale dots, thus forming a carbonized film strongly adhering to a wafer surface. Depending on the thickness of the carbonized film that was readily tuned based on the amount of citric acid used in the reaction, the carbonized ceria emitter behaved as a tungsten-like emitter, a graphite-like emitter, or their hybrid in terms of the absorptivity spectrum. A properly synthesized carbonized ceria emitter produced a power density of 0.63 W/cm2 from the TPV system working at 900 °C, providing 13 and 9% enhancements compared to tungsten and graphite emitters, respectively. Furthermore, only the carbonized ceria emitter preserved its pristine absorptivity spectrum after a 48 h heating test at 1000 °C. The scalable and facile fabrication of thermostable emitters with a structured spectrum will prompt the emergence of thermal emission-harnessed energy devices.