Comparative Study about Dimensional Accuracy and Surface Finish of Constant-Breadth Cams Manufactured by FFF and CNC Milling.

In this work, the design, manufacture and measurement process of constant-breadth cams is presented. The motion law of the cam was designed by means of Bézier curves and the corresponding design desmodromic constraints. The cams were manufactured in two different materials employing two different processes: PLA cams with fused filament fabrication (FFF) and aluminium cams with computer numerical control (CNC) milling. The main aim of this work is to compare both types of cams regarding dimensional accuracy and surface finish, in order to evaluate if it would be possible to temporally replace a metallic cam with a plastic one during the repair of the first one. Dimensions were measured with micrometres and surface roughness with a contact roughness meter. The results show that, in diametral dimensions, similar dimensional error values were obtained for both the 3D-printed and the machined cams. However, in longitudinal dimensions, whose direction is perpendicular to the 3D-printed layers, the 3D-printed cams showed higher dimensional error than the machined ones. The average roughness Ra in the 3D-printed cams was 20 times higher than in the milled cams. According to the results, it would be recommended to temporally replace metallic cams with plastic ones in applications of low-power transmission. Given that in the literature little information is available about the measurement of 3D-printed desmodromic cams, this work will contribute to the study and analysis of this kind of 3D printed mechanism.

Surface Damaging of Brass and Steel Pins when Sliding over Nitrided Samples Cut by Finishing and Roughing EDM Conditions.

In the forging industry, surface quality and surface treatments of dies are crucial parameters to extend their life. These components are usually machined by milling or by Electrical Discharge Machining (EDM), and the final surface roughness depends on the machining techniques and operational conditions used in its fabrication. After milling, a nitriding treatment is widely applied to extend its service life. Nevertheless, no scientific report that informs about nitriding after EDM has been found. Accordingly, this work focuses on the wear and friction behavior of pins made of brass and medium carbon steel sliding over AISI H13 discs, made by wire EDM in the conditions of finishing and roughing. The discs are plasma nitride, and their effect on the wear during pin-on-disc tests is evaluated. In this sense, the analysis of the surface damage for the different pins will help us to understand the service life and wear evolution of the forging dies. The results show that plasma nitride reduces the friction and prevents the degradation of the pin, independently of the material of the pin, when sliding over finishing and roughing EDM conditions.

Time measurement characterization of stand-to-sit and sit-to-stand transitions by using a smartphone.

The aim of this study is to analyze a common method to measure the acceleration of a daily activity pattern by using a smartphone. In this sense, a numerical approach is proposed to transform the relative acceleration signal, recorded by a triaxial accelerometer, into an acceleration referred to an inertial reference. The integration of this acceleration allows to determine the velocity and position with respect to an inertial reference. Two different kinematic parameters are suggested to characterize the profile of the velocity during the sit-to-stand and stand-to-sit transitions for Parkinson and control subjects. The results show that a dimensionless kinematic parameter, which is linked to the time of sit-to-stand and stand-to-sit transitions, has the potential to differentiate between Parkinson and control subjects.