A microwave irradiation-persulfate-formate system for achieving the detoxification and alkali-activated composite geopolymerization of the chromate-contaminated soil.

A microwave (MA) irradiation-persulfate-formate system was constructed to detoxify Cr contamination and solidify the geopolymerization of the alkali-activated composite material. Three series of experiments were correspondingly conducted to evaluate the treatment for the chromate-contaminated soil. The changes in the molar ratios of formate to persulfate and the mass rates of fortifier to soil led to a significantly greater reduction of CrVI in the detoxification experiments. The increase of blast furnace slag from 50% to 80% in the composite cementitious materials (CCM) intensified the immobilization efficiencies of chromate and the compressive strengths of geopolymer blocks. MA irradiation potentially enhanced the binding of Ca cations to the aluminosilicate compounds. The degree of reaction in the phenomenological kinetics model mathematically verified the geopolymerization process. Ettringite was formed within the structure of the geopolymer in the coupling system. Sulfate radicals released from persulfate not only contributed to the detoxification process but also strengthened the immobilization process.

Geopolymerization of solid waste of non-ferrous metallurgy - A review.

The growing demand for non-ferrous metals (Aluminium, Copper, Nickle, Lead and Zinc) has grown the non-ferrous metallurgical industry, which generate huge amount of solid waste. Most common method for the disposal of these solid wastes is dumping at sites, which pollutes the soil and water and covers the useful land. Geopolymerization technique can be very helpful for the safe disposal of these solid wastes, which converts the solid wastes into valuable construction materials such as binders, mortar, bricks, paving blocks and concrete etc. However, to commercialize the use of these construction products, some key aspects require detailed examination. Alternative techniques and materials will have to be identified to increase their reactivity in geopolymerization and in-depth knowledge of reaction mechanism, mix design, strength and durability characteristics of resulting geopolymer will have to be studied. The present paper reviews the important studies on geopolymerization of different solid wastes produced from non-ferrous industry. The optimum synthesis parameters such as alkali activators, curing temperature, curing time and molar ratio etc. for the geopolymerization of these solid wastes are reported and exiting gaps and future trends are also discussed.

Immobilization of trace heavy metals in the electrokinetics-processed municipal solid waste incineration fly ashes and its characterizations and mechanisms.

The mass production of municipal solid waste incineration (MSWI) fly ashes has caused severe concerns in regarding to the inherently ecological harm and the decreasing landfilling space. To relieve the heavy metal contamination into the environment and complete a closed-loop electrokinetics (EK), the sequential effects of electrokinetics and alkali activating solidification/stabilization (S/S) technique on the immobilization of HMs in the remnant of MSWI fly ashes were investigated in the research. The compressive strength for the remnant-based solidified product at the proposing time of 18 days was 2.58 MPa, 104.76% higher than that of the MWSI-based specimen with the optimal curing parameters being adopted for the production of the solidified matrices. The leaching concentrations of Zn, Pb, and Cu were 9.74, 0.21, and 0.75 mg/L, correspondingly reduced by 57.84%, 80.19%, and 17.58%, respectively. The opposite correlation between the compressive strength and the leaching concentration was demonstrated for both two groups of the curing samples. The mechanism results showed that the electrokinetics had significantly changed the micromorphology characteristics of MSWI fly ashes and distinctly affected the whole curing process. The cementation and geo-polymerization were comprehensively determined as two of main mechanisms for the immobilization of HMs in the curing matrices.

Influence of activator ratios and concentration on the physio-mechanical and microstructural characteristics of the geopolymers derived from sandstone processing waste.

Natural stones have been utilized to meet various needs of human civilization since ancient times. The exploitation of any resource is associated with the production of redundant materials called wastes. Sandstone waste (SW) is one such waste obtained during the industrial processing of sandstones. Due to its siliceous composition, extensive yield, and disorganized dumping, noxious conditions related to land and human health are promoted. However, the lack of comprehensive engineering studies, mineralogical analysis, and design methodologies associated with the utilization of sandstone processing wastes restricted their applicability only to fillers or partial substitutes with pozzolans and traditional cement in meager volumes. In the past, limited efforts have been made to utilize SW as a construction entity, particularly for binding purposes. Thus, to enhance the scope of its utilization, a comprehensive investigation has been performed in this research to transform sandstone waste into a novel construction material by geopolymerization. Mix design tailoring and laboratory tests were implemented to understand the effects of sodium hydroxide concentration and sodium silicate to sodium hydroxide ratio on the dissolution and physio-mechanical characteristics of SW-based geopolymers. The activator-to-binder ratio was restricted to 0.4 to obtain pastes with sufficient workability without hindering the properties of the matrix. Besides, a high temperature-curing regime was selected based on SW's crystallographic and reactivity analysis. Subsequently, a total of 48 samples were prepared and tested at the curing age of 28 days. Detailed characterization of SW and SW-based geopolymer samples was performed using optical, X-ray, and infrared spectroscopies aided by electron imaging and thermogravimetric techniques. SW-based geopolymer samples showed compressive strengths in the range of 6-12 MPa, ~2 to 3 times higher than those obtained in previous experimentations. Phase analysis and microstructural examinations confirmed SW's participation in geopolymerization. Overall, it could be advocated that geopolymerization is an innovative approach for solving issues related to the disposal and re-utilization of SW, extending its possible application to the fields of cement mixes, wall tiles, mortars, and masonry as per the commendations of ASTM and ACI committee.

Effect of Geopolymerization Reaction on the Flexural Strength of Kaolin-Based Systems.

Geopolymers exhibit broad application prospects, including construction and radiation shielding, which require excellent mechanical performances. However, investigations on the nature of geopolymerization reactions and their consequential impact on mechanical performance are still vague. In this study, the effect of the major factors of Si/Al ratio and curing time on the geopolymerization reaction and flexural strength were studied based on the microstructure evolution and chemical bonding formation analyzed using the SEM, FTIR, peak deconvolution, and XRD methods. The microstructure of geopolymers was transferred from initially layered smooth particles of kaolinite to a 3D network porous structure, corresponding to sodalite. A spectrum exclusive to the geopolymer structure occurred at 973 cm-1, corresponding to the sodium aluminum silicate hydrate (N-A-S-H) links, the integral area of which represents the degree of geopolymerization reaction. Furthermore, a controllable reaction degree was achieved by adjusting the Si/Al ratio and curing time, where the maximum reaction degree of 55% was achieved at a Si/Al ratio of 1.94 when cured for 7 d. The correlation between the flexural strength and reaction degree was found to follow a proportional relationship, achieving a flexural strength of 21.11 MPa with a degree of 45%. This study provides insight into the development of mechanical strength through controlling the reaction process.

Long-term durability of discarded cork-based composites obtained by geopolymerization.

Geopolymers are amorphous aluminosilicate inorganic polymers synthesized by alkaline activation characterized by a lower carbon footprint, greater durability, and excellent mechanical properties compared to traditional concrete, making them promising building materials for sustainable construction. To develop sustainable lightweight geopolymer-based building materials useful as fire resistant thermal insulation materials, we added 5 and 10 wt% of discarded cork dust, a readily available industrial by-product, to metakaolin before and after the alkaline activation with sodium hydroxide 8 M and sodium silicate solutions. We followed the chemical, microstructural, antibacterial, and physical properties of the resulting composites for up to 90 days in order to monitor their long-term durability. The presence of cork does not interfere with the geopolymerization process and in fact reduces the density of the composites to values around 2.5 g/cm3, especially when added after alkaline activation. The composites resulted in chemically stable matrices (less than 10 ppm of cations release) and filler (no hazardous compounds released) with a bacterial viability of around 80%. This study provides valuable insights into the tailoring of discarded cork-based composites obtained by geopolymerization with a porosity between 32 and 48% and a mechanical resistance to compression from 15 to 5 MPa, respectively, suggesting their potential as durable interior panels with low environmental impact and desirable performance.

Influence of partial replacement of calcined red clay by gypsum-bonded casting investment waste on geopolymerization reaction of red clay-based geopolymer.

The main objective of this research is to study the influence of partial replacement of calcined red clay by gypsum-bonded casting investment waste (GCIW) from precious metal casting process on geopolymerization reaction of a red clay-based geopolymer. Calcined red clay was partially replaced by GCIW powder with different contents before mixing with sodium-based alkali activator solution to produce the geopolymers. The results indicate that the GCIW significantly impacted the reaction of flesh geopolymers detected by Differential scanning calorimetry (DSC). The reaction products (hydration products and others) of 28-day geopolymers detected by Fourier transform Infrared spectroscopy (FTIR) and X-ray diffractometry (XRD) were employed to support the reaction results. Moreover, the relation between reaction products and compressive strength was discussed. This work concluded that the calcium sulfate compounds contained in GCIW play an important role on geopolymerization reaction, reaction products, and mechanical properties of geopolymer. Furthermore, the results could be employed to propose a reaction mechanism that occurred in geopolymers. The potential use of GCIW as an additive for red clay-based geopolymer bricks preparation was confirmed in this research.

Enhanced Self-Cementation of Arsenic-Contaminated Soil via Activation of Non-Thermal Plasma-Irradiated Ferromanganese: A Mechanistic Investigation.

The self-cementation characteristics of arsenic (As)-contaminated soil were comprehensively investigated in this study. Different non-thermal plasma-irradiated binary (hydro)oxides of polyvalent ferromanganese (poly-Fe-Mn) were synthesized and exploratorily dispersed to soil samples to activate solidification and stabilization during the self-cemented process. The maximum compressive strength of 56.35 MPa and the lowest leaching toxicity of 0.004 mg/L were obtained in the proof test under optimal conditions (i.e., the mass ratio of the poly-Fe-Mn to the soil sample of 0.05; the mass ratio of the composite alkali activator (NaOH + CaO) to the soil sample of 0.25; the mass ratio of CaO to NaOH of 1.5; the mass ratio of the DI water to the binder of 0.515). The composite alkaline activator primarily contributed to the strength formation of the self-cemented matrix while the poly-Fe-Mn significantly influenced the reduction of the As-leaching toxicities. The poly-Fe-Mn maintained diffusion-controlled polycondensation and strengthened the nucleation process during self-cementation. The amount of water and the dosage of poly-Fe-Mn caused an interactive influence on the self-cemented solidification of contaminated soils. The solidified samples with poly-Fe-Mn exhibited better thermal decomposition than their counterparts, reflecting the enhancement of poly-Fe-Mn to the matrix. Some minerals including C-S-H, kaolinite, gehlenite, diopside sodian, augite, and albite were matched in the samples, directly demonstrating the geopolymerization-steered self-cementation of the As soil. The employment of poly-Fe-Mn not only reinforced the immobilization of As pollutants in the matrix but also induced the self-cementation of soils by intensifying the composite alkaline-activated geopolymerization kinetics.

Evaluation of the Potential of Metakaolin, Electric Arc Furnace Slag, and Biomass Fly Ash for Geopolymer Cement Compositions.

The widespread use of geopolymer cement (GPC) has been hindered by a lack of scientific knowledge that still exists regarding its synthesis process. Key points, such as the release of aluminosilicate species from the raw materials and its link to the properties of GPC, have still not been completely studied. As a result, most of the GPC formulations covered in the literature are based on precursors' elemental analysis using XRF (X-ray Fluorescence), or other equivalent analysis methods, and consider that the total aluminosilicate content of the precursors is available for participating in the geopolymerization process, which seems very unlikely. In this study, the amounts of aluminate and silicate species released from metakaolin (MK), electric arc furnace slag (EAFS), and biomass fly ash (BFA) in alkaline dissolution tests were determined by simple spectrophotometric methods. It was found that MK yields the highest aluminosilicate dissolution amount, about 2.1 mmol of silicate + aluminate per gram of MK, while EAFS and BFA yield about 0.53 and 0.32 mmol/g precursor, respectively. These results were used to estimate the total amounts of dissolved aluminosilicates in a series of GPC mortars prepared from these raw materials, which were thereafter subjected to mechanical tests. It was shown that the mortars' compressive strength (which ranged from 1 to 63 MPa) is linearly correlated with their estimated total amount of dissolved aluminosilicates, with the best linear fit yielding a coefficient of determination above 0.99. It was concluded that by using the results of the dissolution tests, the estimation of compressive strength is greatly improved when compared to using the elemental analysis obtained by XRF, which yields a coefficient of determination of 0.88 and a larger dispersion of data points. The results reveal the usefulness of this simple method for evaluating the potential of inorganic industrial waste streams as precursors for GPC.

Valorizing hazardous lead glass sludge and alumina flakes filling waste for the synthesis of geopolymer building bricks.

Geopolymer bricks from lead glass sludge (LGS) and alumina flakes filling (AFF) waste were synthesized in the present work. AFF waste was chemically treated to prepare sodium aluminate (NaAlO2) powder. Silicate source (untreated LGS and thermally treated one at 600 °C (LGS600)) and sodium oxide (Na2O) concentration (as NaAlO2) were the compositional parameters, which affected the physical and mechanical properties (compressive strength, water absorption, and bulk density) of the prepared bricks. High organic matter content inside LGS caused a retardation effect on the geopolymerization process, resulting in the formation of hardened bricks with modest 90-day compressive strengths (2.13 to 4.4 MPa). Using LGS600 enhanced the mechanical properties of the fabricated bricks, achieving a maximum 90-day compressive strength of 22.35 MPa at 3 wt.% Na2O. Sodium aluminosilicate hydrate was the main activation product inside all samples, as confirmed by X-ray diffraction and thermal analyses. Acetic acid leaching test also proved that all LGS600-NaAlO2 mixtures represented Pb concentrations in leachates lower than the permissible level of characteristic leaching procedures, indicating the mitigation of environmental problems caused by these wastes.