Flame-Resistant Inorganic Films by Self-Assembly of Clay Nanotubes and their Conversion to Geopolymer for CO2 Capture.

Self-assembling of very long natural clay nanotubes represents a powerful strategy to fabricate thermo-stable inorganic thin films suitable for environmental applications. In this work, self-standing films with variable thicknesses (from 60 to 300 µm) are prepared by the entanglement of 20-30 µm length Patch halloysite clay nanotubes (PT_Hal), which interconnect into fibrosus structures. The thickness of the films is crucial to confer specific properties like transparency, mechanical resistance, and water uptake. Despite its completely inorganic composition, the thickest nanoclay film possesses elasticity comparable with polymeric materials as evidenced by its Young's modulus (ca. 1710 MPa). All PT_Hal-based films are fire resistant and stable under high temperature conditions preventing flame propagation. After their direct flame exposure, produced films do not show neither deterioration effects nor macroscopic alterations. PT_Hal films are employed as precursors for the development of functional materials by alkaline activation and thermal treatment, which generate highly porous geopolymers or ceramics with a compact morphology. Due to its high porosity, geopolymer can be promising for CO2 capture. As compared to the corresponding inorganic film, the CO2 adsorption efficiency is doubled for the halloysite geopolymeric materials highlighting their potential use as a sorbent.

Unveiling the Remarkable Potential of Geopolymer-Based Materials by Harnessing Manganese Dioxide Incorporation.

Thermoelectric (TE) building materials have the potential to revolutionize sustainable architecture by converting temperature differences into electrical energy. This study introduces geopolymeric TE materials enhanced with manganese dioxide (MnO2 ) as a modifying agent. Calorimetric experiments examine the impact of MnO2 on geopolymerization. Mechanical tests show that adding MnO2 (up to 5% by weight) improves the geopolymer composite's strength, achieving a peak compressive strength of 36.8 MPa. The Seebeck effect of the MnO2 -modified geopolymeric composite is also studied. The inclusion of MnO2 boosts the Seebeck coefficient of the geopolymer, reaching a notable 4273 µV C-1 at a 5% MnO2 dosage. This enhancement is attributed to an increase in the density of states (DOS) and a reduction in relaxation time. However, excessive MnO2 or high alkali levels may adversely affect the Seebeck coefficient by lengthening the relaxation time.

Highly efficient recovery of Zn (II) from zinc-containing wastewater by tourmaline tailings geopolymers to in-situ construct nanoscale ZnS for the photodegradation of tetracycline hydrochloride.

While treating zinc-containing wastewater, recovering zinc for reuse as a secondary resource has significant environmental and economic benefits. Herein, based on the alkali-activated tourmaline tailings geopolymers (TTG) after adsorption of zinc ions (Zn (II)), a series of new composites with in-situ construction ZnS nanoparticles on TTG (ZnS/TTG) were synthesized, and used as photocatalysts for the photodegradation of tetracycline hydrochloride (TCH) in solution. Specifically, ZnS nanoparticles were uniformly and stably distributed in the layered structure of TTG, interweaving with each other to generate an interfacial electric field, which could induce more photocarrier generation. Meanwhile, TTG acted as an electron acceptor to accelerate the electron transfer at the interface, thus enhancing the photodegradation activity for TCH. The active radical quenching experiments combined with the ESR indicated that the active species produced during the photocatalytic degradation of TCH by ZnS/TTG composites were •O2- and photogenerated h+. When the initial concentration of Zn (II) was 60 mg/L, the synthesized 60-ZnS/TTG composites (0.5 g/L) reached 91.53% degradation efficiency of TCH (10 mg/L) at pH = 6. Furthermore, the possible pathways and mechanism of 60-ZnS/TTG composites photodegraded TCH were revealed with the aid of degraded intermediates. This report not only proposed valuable references for reusing heavy metal ions and removing TCH from wastewater, but also provided promising ideas for realizing the conversion of used adsorbents into high-efficiency photocatalysts.

Preparation of functional geopolymers from municipal solid waste incineration fly ash: An approach combining experimental and computational simulation studies.

This study aims to evaluate the feasibility and safety of using municipal solid waste incineration fly ash (MSW-IFA) in the development of geopolymer-based solidification/stabilization (S/S) treatments. Geopolymers have garnered attention as a sustainable alternative to traditional cement, owing to their high strength, stability, and minimal CO2 emissions. In this study, a combination of experimental and simulation calculations was used to investigate the setting time, mechanical properties, environmental risks, hydration mechanisms and processes of municipal solid waste incineration fly ash-based polymeric functional cementitious materials (GFCM). The results demonstrate that the mechanical properties of GFCM are related to the changes in the mineral phases and the degree of compactness. Quantum chemical calculations indicate that the hydration products may be [Si(OH)4], [Al(OH)3(OH2)] and [Al(OH)4]-. It is possible that the heavy metals are embedded in the hydrated silica-aluminate by electrostatic interaction or chemisorption. Heavy metals may be embedded in hydrated silica-aluminate by electrostatic action or chemisorption. This study provides a feasible method for resource utilization and heavy metal stabilization mechanism of MSW-IFA.

Geopolymer-Based Materials for the Removal of Ibuprofen: A Preliminary Study.

Every year, new compounds contained in consumer products, such as detergents, paints, products for personal hygiene, and drugs for human and veterinary use, are identified in wastewater and are added to the list of molecules that need monitoring. These compounds are indicated with the term emerging contaminants (or Contaminants of Emerging Concern, CECs) since they are potentially dangerous for the environment and human health. To date, among the most widely used methodologies for the removal of CECs from the aquatic environment, adsorption processes play a role of primary importance, as they have proven to be characterized by high removal efficiency, low operating and management costs, and an absence of undesirable by-products. In this paper, the adsorption of ibuprofen (IBU), a nonsteroidal anti-inflammatory drug widely used for treating inflammation or pain, was performed for the first time using two different types of geopolymer-based materials, i.e., a metakaolin-based (GMK) and an organic-inorganic hybrid (GMK-S) geopolymer. The proposed adsorbing matrices are characterized by a low environmental footprint and have been easily obtained as powders or as highly porous filters by direct foaming operated directly into the adsorption column. Preliminary results demonstrated that these materials can be effectively used for the removal of ibuprofen from contaminated water (showing a concentration decrease of IBU up to about 29% in batch, while an IBU removal percentage of about 90% has been reached in continuous), thus suggesting their potential practical application.

Alkaline Degradation of Plant Fiber Reinforcements in Geopolymer: A Review.

Plant fibers (PFs), such as hemp, Coir, and straw, are abundant in resources, low in price, light weight, biodegradable, have good adhesion to the matrix, and have a broad prospect as reinforcements. However, the degradation of PFs in the alkaline matrix is one of the main factors that affects the durability of these composites. PFs have good compatibility with cement and the geopolymer matrix. They can induce gel growth of cement-based materials and have a good toughening effect. The water absorption of the hollow structure of the PF can accelerate the degradation of the fiber on the one hand and serve as the inner curing fiber for the continuous hydration of the base material on the other. PF is easily deteriorated in the alkaline matrix, which has a negative effect on composites. The classification and properties of PFs, the bonding mechanism of the interface between PF reinforcements and the matrix, the water absorption of PF, and its compatibility with the matrix were summarized. The degradation of PFs in the alkaline matrix and solution, drying and wetting cycle conditions, and high-temperature conditions were reviewed. Finally, some paths to improve the alkaline degradation of PF reinforcement in the alkaline matrix were proposed.

A comprehensive review on sustainable clay-based geopolymers for wastewater treatment: circular economy and future outlook.

In the present era of significant industrial development, the presence and dispersal of countless water contaminants in water bodies worldwide have rendered them unsuitable for various forms of life. Recently, the awareness of environmental sustainability for wastewater treatment has increased rapidly in quest of meeting the global water demand. Despite numerous conventional adsorbents on deck, exploring low-cost and efficient adsorbents is interesting. Clays and clays-based geopolymers are intensively used as natural, alternative, and promising adsorbents to meet the goals for combating climate change and providing low carbon, heat, and power. In this narrative work, the present review highlights the persistence of some inorganic/organic water pollutants in aquatic bodies. Moreover, it comprehensively summarizes the advancement in the strategies associated with synthesizing clays and their based geopolymers, characterization techniques, and applications in water treatment. Furthermore, the critical challenges, opportunities, and future prospective regarding the circular economy are additionally outlined. This review expounded on the ongoing research studies for leveraging these eco-friendly materials to address water decontamination. The adsorption mechanisms of clays-based geopolymers are successfully presented. Therefore, the present review is believed to deepen insights into wastewater treatment using clays and clays-based geopolymers as a groundbreaking aspect in accord with the waste-to-wealth concept toward broader sustainable development goals.

A mini-review on the use of waste in the production of sustainable Portland cement composites.

With an increase in climate and environmental issues awareness, the use of waste of various types has gained increased visibility, acknowledging that wastes are any and all kinds of unused materials from the production process or after using the final product for its intended purpose. The use of wastes to produce alternative cement materials is an alternative to reduce the use of natural resources. Forestry residues, ash, plastic residues, LDPE/Al composites, and geopolymer materials are some of the possible residues used for the partial replacement of cement materials. The objective of this research is to establish how these materials relate to each other, based on a topic review and how they can contribute towards sustainability. The study was performed on several scientific article search engines, in which the keywords 'Carton Packages', 'Wood Waste' and 'Geopolymers' were inserted, and then a refinement was carried out using the term 'Cement Materials'. Such analysis allowed the generation of information related to publication numbers, countries, research areas, as well as publication types. Co-authorship networks of organization, co-citation of references, co-occurrence of keywords, among others, were also plotted. Through this bibliometric analysis, it was possible to reveal the structure of the research, analyse the developments and predict the future directions for the research regarding the use of residues in the production of sustainable Portland cement composites.

Synthesis of pozzolan and sugarcane bagasse derived geopolymer-biochar composites for methylene blue sequestration from aqueous medium.

In this study, four pozzolan-based geopolymers GP0, GP5, GP10, and GP20 were synthesized by alkaline activation and by substituting 0, 5, 10, and 20% of the precursor with sugarcane bagasse-derived biochar, respectively. The composites were characterized by X-ray fluorescence (XRF), X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM/EDX), and Brunauer-Emmett-Teller (BET) surface area analyses, and applied to sequester methylene blue (MB) dye in an aqueous medium in batch mode. The alkaline activation of pozzolan-biochar blends resulted in the formation of poly (Ferro-sialate-siloxo)-biochar chains. The adsorption capacity increased with an increase in biochar content from 24.44 to 455.46 mg/g (18-fold) for GP0 and GP10, respectively. The sorption kinetics of MB onto the composites followed pseudo-second-order kinetics while the equilibrium data were best described by the Sips isotherm model. The adsorption process was thermodynamically spontaneous, endothermic (ΔH = 14.32-32.20 kJ/mol), and physical. The amount of adsorbent required for the removal of 99% of a fixed amount of MB in different volumes of effluent was predicted. Cost-analysis indicates that the composites are efficient and cheaper eco-adsorbents than commercial activated carbon and are suitable alternative candidates for the removal of dyes from water.

Thermal Catalytic-Cracking Low-Density Polyethylene Waste by Metakaolin-Based Geopolymer NaA Microsphere.

Metakaolin-based geopolymer microspheres (MGM) with hierarchical pore structures were prepared by suspension dispersion method in dimethicone at 80 °C. The hydrothermal modification of MGM was carried out at a lower temperature of 80 °C, and a NaA molecular sieve converted from metakaolin-based geopolymer (NMGM) with good crystal structure was prepared and applied in thermal catalytic cracking of low-density polyethylene (LDPE) reaction. The one-pot two-stage thermal catalytic cracking of LDPE was carried out in a 100 mL micro-autoclave under normal pressure. In this work, the optimal proportions and optimal reaction conditions of catalysts for NMGM thermal catalytic cracking of LDPE waste to fuel oil were investigated. The NMGM catalyst showed high selectivity to the liquid product of thermal catalytic cracking of waste LDPE. Under the reaction conditions of reaction time of 1 h and reaction temperature of 400 °C, the liquid-phase yield of thermal catalytic cracking of LDPE reached a high of 88.45%, of which the content of gasoline components was 10.14% and the content of diesel components was 80.97%.

Valorisation of soil contaminated by petroleum hydrocarbons and toxic metals in geopolymer mortar formation.

Until the complete transition to a renewable energy sources based economy, the potential environmental hazards associated with petroleum refinery industries affecting water, air and soil seek sustainable solutions. In the present study contaminated soil from a refinery is used as an alternative source for producing useful building materials by geopolymerization. To this end, soil remediation by thermal desorption was initially applied. Thermal treatment was performed between 60 and 250 °C for short time intervals (10-30 min) in order to remove organic pollutants (Total Petroleum Hydrocarbons, TPHs and Polycyclic Aromatic Hydrocarbons, PAHs). Physical, chemical analyses, mineral phase composition, as well as thermogravimetric analysis were employed to characterize the sample. Moreover, removal efficiency of TPHs and PAHs was evaluated. Subsequently, the treated soil presenting the maximum elimination of TPH and PAHs was used in geopolymer mortar formation aiming to stabilize the toxic metals (TMs) and produce a possible profitable material. For geopolymer synthesis the substitution of metakaolin (MT) by treated soil at 0, 50, 70 and 100% was tested. The produced specimens were evaluated based on the 28 day compressive strength and metals leaching. Results showed that the geopolymer constructed by 50% MT-50% remediated soil at 250 °C for 30 min, had negligible content of organic pollutants, TMs were immobilized and exhibited increased strength thus giving significant recycling benefits. Valorisation of industrial residues to produce building materials is a promising solution for sustainable waste management.

A review on geopolymers as emerging materials for the adsorption of heavy metals and dyes.

The world water resources are contaminated due to discharge of a large number of pollutants from industrial and domestic sources. A variety of a single and multiple units of physical, chemical, and biological processes are employed for pollutants removal from wastewater. Adsorption is the most widely utilized process due to high efficiency, simple procedure and cost effectiveness. This paper reviews the research work carried out on the use of geopolymer materials for the adsorption of heavy metals and dyes. Geopolymers possess good surface properties, heterogeneous microstructure and amorphous structure. The performance of geopolymers in the removal of heavy metals and dyes is reported comparable to other materials. The pseudo-second order kinetics and Langmuir isotherm models mostly fit to the adsorption data suggesting homogeneous distribution of adsorption sites with the formation of monolayer adsorbate on the surface of geopolymers. Adsorption of heavy metals and dyes onto geopolymers is spontaneous, endothermic and entropy driven process. Future research should focus on the enhancement of geopolymer performance, testing on pollutants other than heavy metals and dyes, and verification on real wastewater in continuous operation.

Applications of bauxite residue: A mini-review.

Bauxite residue is the waste generated during alumina production by Bayer's process. The amount of bauxite residue (40-50 wt%) generated depends on the quality of bauxite ore used for the processing. High alkalinity and high caustic content in bauxite residue causes environmental risk for fertile soil and ground water contamination. The caustic (NaOH) content in bauxite residue leads to human health risks, like dermal problems and irritation to eyes. Moreover, disposal of bauxite residue requires a large area; such problems can only be minimised by utilising bauxite residue effectively. For two decades, bauxite residue has been used as a binder in cement industries and filler/reinforcement for composite materials in the automobile industry. Valuable metals and oxides, like alumina (Al2O3), titanium oxide (TiO2) and iron oxide Fe2O3, were extracted from bauxite residue to reduce waste. Bauxite residue was utilised in construction and structure industries to make geopolymers. It was also used in the making of glass-ceramics and a coating material. Recently bauxite residue has been utilised to extract rare earth elements like scandium (Sc), yttrium (Y), lanthanum (La), cerium (Ce), neodymium (Nd) and dysprosium (Dy). In this review article, the mineralogical characteristics of bauxite residue are summarised and current progresses on utilisation of bauxite residue in different fields of science and engineering are presented in detail.

Properties of Geopolymer Mixtures Incorporating Recycled Ceramic Fines.

This research aimed to optimize the production conditions for geopolymer matrices by investigating the combination of heat curing conditions and the incorporation of recycled ceramic fines (CFs) as a partial replacement material for fly ash (FA). The obtained physical and mechanical properties of the composites confirmed the positive impact resulting from increasing the curing temperature from 65 °C to 85 °C and using CFs in the amount of 37.5% as a replacement for FA. The results were from laboratory tests performed to evaluate compressive strength, bending strength, bulk density, and water absorption of the geopolymer mixes. In addition, microscopic observations and porosity assessment were also performed, which confirmed that a further increase in the replacement of FA by CFs causes an increase in the porosity of the mixes and, thus, a decrease in all the assessed properties that are relevant to their practical use.

Assessing alkali activation of waste stone wool from greenhouses combined with direct foaming or granulation to obtain recycled plant substrate.

Background: Stone wool is commonly used as a plant substrate in soilless cultivation and discarded after one growing season. Stone wool waste is difficult to recycle, and thus it is typically landfilled. Alkali-activation of stone wool (i.e., milling and mixing with an alkaline solution) has been shown to be a feasible way to upcycle this waste fraction into, for example, construction products. In this study, the aim was to develop recycled plant substrate from stone wool waste from greenhouses via alkali activation. Methods: Waste stone wool from greenhouses was characterized by X-ray fluorescence (XRF) and mixed with sodium silicate solution either directly or after ball milling. The alkali-activation process was combined with the addition of H 2O 2, pre-made foam, or granulation to obtain suitable porous material for the plant substrate application. Preliminary greenhouse cultivation experiments of pea ( Pisum sativum) were conducted with alkali-activated stone wool mixed with peat (a weight ratio of 1:1) and fertility analysis of the mixture were conducted. Results: The results indicated that the most feasible production method was to use ball-milled stone wool and to combine alkali activation with granulation. The obtained granules could reach 2.7 MPa as compressive strength while the other methods resulted in very fragile material. The preliminary greenhouse cultivation experiments revealed that there were significant levels of nutrients (Ca, P, K, and S) and alkalinity leached from the granules which hindered the growth of pea. The high P and S amounts were also confirmed by the XRF results of stone wool. Conclusions: It can be concluded that the developed granules did not function well as a plant substrate for pea but could enable the re-utilization of the nutrients contained in the greenhouse stone wool waste. Moreover, their application to acidic sulfate soils could be feasible as it would utilize the alkalinity of granules.

Perlite incorporation for sedimentation reduction and improved properties of high-density geopolymer cement for oil well cementing.

Portland cement (PC) is known for its environmental and technical concerns and massive energy consumption during manufacturing. Geopolymer cement is a promising technology to totally replace the use of PC in the oil and gas industry. Although geopolymers are widely used in the construction industry, it is yet to see a full-scale application in the petroleum industry. High-density geopolymer cement development is essential to substitute heavy-weight Portland cement slurries for high pressure well cementing applications. Sedimentation issue is associated with high-density cement slurries which use high specific gravity solids such as weighting materials. This problem causes heterogeneity and density variation along the cemented sections. The main target of this work is to evaluate the use of perlite powder to address the sedimentation issue in the heavy weight geopolymer systems. Hematite-based Class F fly ash (FFA) geopolymer cement slurries with perlite concentrations of 0, 1.5, and 3% by weight of binder (BWOB) were prepared. The sedimentation problem was investigated using three techniques: API method, nuclear magnetic resonance (NMR), and computed tomography (CT) scan. The perlite effects on different geopolymer properties such as unconfined compressive strength (UCS), porosity, elastic and rheological properties were assessed. The results proved that perlite incorporation in high-density hematite-based FFA geopolymer significantly reduced sedimentation issue by increasing yield point and gel strength. NMR and CT scan showed that perlite decreases porosity and density variation across the geopolymer samples. The UCS increased with increasing perlite percentage from 0 to 3%. The measured Young's moduli (YM) and Poisson's ratios (PR) showed that the developed perlite based geopolymer systems are considered more flexible than Class G cement systems. It was found that the optimum perlite concentration is 3% BWOB for tackling sedimentation and developing a slurry with acceptable mixability and rheological properties.

Multicriteria optimization of the composition, thermodynamic and strength properties of fly-ash as an additive in metakaolin-based geopolymer composites.

This paper presents the construction of intelligent systems for selecting the optimum concentration of geopolymer matrix components based on ranking optimality criteria. A peculiarity of the methodology is replacing discrete time intervals with a sequence of states. Markov chains represent a synthetic property accumulating heterogeneous factors. The computational basis for the calculations was the digitization of experimental data on the strength properties of fly ashes collected from thermal power plants in the Czech Republic and used as additives in geopolymers. A database and a conceptual model of priority ranking have been developed, that are suitable for determining the structure of relations of the main factors. Computational results are presented by studying geopolymer matrix structure formation kinetics under changing component concentrations in real- time. Multicriteria optimization results for fly-ash as an additive on metakaolin-based geopolymer composites show that the optimal composition of the geopolymer matrix within the selected variation range includes 100 g metakaolin, 90 g potassium activator, 8 g silica fume, 2 g basalt fibers and 50 g fly ash by ratio weight. This ratio gives the best mechanical, thermal, and technological properties.

Clean production of geopolymers as an opportunity for sustainable development of the construction industry.

Large-scale cement production generates significant amounts of carbon dioxide from the breakdown of limestone, contributing to environmental pollution. Clean production of eco-friendly three-dimensional geopolymers can be used as environmentally friendly building materials. Replacing Portland cement with eco-friendly materials correlates with reduced energy consumption, costs, and negative environmental impact. In addition, geopolymer cement has above-average physical and chemical properties, which in many cases exceed conventional Portland cement. The literature review summarizes the latest research in the production of geopolymers following the principles of green chemistry and sustainable development goals. Examples of upcycling of construction waste, industrial waste (fly ash, silica fume, slag, tailing), demolition waste, agriculture solid waste (rice husk, palm oil), and mining waste into functional geopolymer materials will be discussed. Additionally, the review focused on innovative applications and physicochemical properties of functional geopolymer materials.

Metakaolin-Based Geopolymers Filled with Industrial Wastes: Improvement of Physicochemical Properties through Sustainable Waste Recycling.

The increasing global demand for cement significantly impacts greenhouse gas emissions and resource consumption, necessitating sustainable alternatives. This study investigates fresh geopolymer (GP) pastes incorporating 20 wt.% of five industrial wastes-suction dust, red mud from alumina production, electro-filter dust, and extraction sludges from food supplement production and from partially stabilized industrial waste-as potential replacements for traditional cement. Consistent synthesis methods are used to prepare the geopolymers, which are characterized for their physicochemical, mechanical, and biological properties. Ionic conductivity and pH measurements together with integrity tests, thermogravimetry analysis (TGA), and leaching analysis are used to confirm the stability of the synthesized geopolymers. Fourier-transform Infrared (FT-IR) spectroscopy is used to follow geopolymerization occurrences. Results for ionic conductivity, pH, and integrity revealed that the synthesized GPs were macroscopically stable. TGA revealed that the main mass losses were ascribable to water dehydration and to water entrapped in the geopolymer networks. Only the GP filled with the powder of the red mud coming from alumina production experienced a mass loss of 23% due to a partial waste degradation. FT-IR showed a red shift in the main Si-O-(Si or Al) absorption band, indicating successful geopolymer network formations. Additionally, most of the GPs filled with the wastes exhibited higher compressive strength (37.8-58.5 MPa) compared to the control (22 MPa). Only the GP filled with the partially stabilized industrial waste had a lower mechanical strength as its structure was highly porous because of gas formation during geopolymerization reactions. Despite the high compressive strength (58.5 MPa) of the GP filled with suction dust waste, the concentration of Sb leached was 25 ppm, which limits its use. Eventually, all samples also demonstrated effective antimicrobial activity against Escherichia coli and Staphylococcus aureus due to the alkaline environment and the presence of metal cations able to react with the bacterial membranes. The findings revealed the possibility of recycling these wastes within several application fields.

Effect of metakaolin and lime addition on geopolymerization of construction and demolition waste.

Construction and demolition waste generates the largest amount of waste by volume, which threatens sustainable development and adversely affects the environment. These wastes contain a significant amount of aluminosilicates that have the potential to be used as building materials for value-added applications applicable to alternative construction materials. This study aims to synthesize geopolymers from brick powder using metakaolin/lime as additives and compare their physico-mechanical properties. The compressive strengths of the geopolymer products GP-1, GP-2, and GP-3 developed at 28 days from brick powder and metakaolin/lime with the activator solution were found to be 8.35, 21.30, and 25.0 MPa respectively, 2.55 and 2.99 times higher when metakaolin and lime were added. FTIR spectra and SEM-EDX micrographs of the reaction products showed structural changes and formation of aluminosilicate hydrate and calcium silicate hydrate gel with Al2O3/Na2O ratios of 0.75, 1.67, and 1.98 respectively. The reaction products containing SiO2/(SiO2 + Al2O3 + Fe2O3) ratios of 0.70 and 0.76 were found to be desirable. The geopolymer product GP-3 was found to have a higher bulk density and mechanical strength than those of GP-1 and GP-2. These products are found to be very hard, with potential applications in construction industries to conserve the environment.