Low-Temperature Fabrication of Bulk-Type All-Solid-State Lithium-Ion Battery Utilizing Nanosized Garnet Solid Electrolytes.

Garnet-type Li7 La3 Zr2 O12 (LLZ) materials are attracting attention as solid electrolytes (SEs) in oxide-based all-solid-state batteries (ASSBs) owing to their high ionic conductivity. Although the electrochemical stability of LLZ against Li metal is demonstrated with possible high energy density, high-temperature sintering above 1000 °C, which is required to achieve high Li-ion conductivity, results in the formation of insulating impurities at the electrode-electrolyte interfaces. Here, nanosized fine-particle samples of Ta-substituted Li6.5 La3 Zr1.5 Ta0.5 O12 (LLZT) are successfully prepared at a remarkably low temperature of 400 °C utilizing an amorphous precursor oxide. The dense LLZT SE sintered by hot pressing at 500 °C shows room-temperature Li-ion conductivity of 1.03 × 10-4 S cm-1 without any additives. In addition, the bulk-type NCM-graphite full battery cell fabricated with the LLZT fine particles through a hot-pressing sintering method at 550 °C exhibits a good charge-discharge performance at room temperature with the bulk-type areal discharge capacity of 0.831 mAh cm-2 . The nanosized garnet SE strategy demonstrated in this study paves the way for the formation of oxide-based ASSBs by low-temperature sintering.

A new strategy to prepare high-performance copper azide film for micro-initiator.

Copper azide (CA) has gradually become the chosen priming agent for microexplosive devices as a lead-free green priming agent. However, charge loading is challenging due to its high electrostatic sensitivity, severely limiting its practical application. In this study, copper hydroxide particles were evenly coated on the surface of carbon fiber using electrospinning and quick hot-pressing, and CA-based composites with uniform load were created using thein situazide technique while keeping good film characteristics. The produced CA-HP film has an electroostatic sensitivity of 3.8 mJ, which is much higher than the raw material of 0.05 mJ. The flame sensitivity has also been increased from 45 to 51 cm, and the use safety has been considerably enhanced. Furthermore, hot-pressed CA-HP films can improve the film's qualities, such as easy cutting and processing into the required shape, compatibility with MEMS processes, and the ability to successfully detonate secondary explosives with only 1 mg. This novel coupling technology expands the possibilities for developing high-safety primers for micro-initiator.

Comprehensive Review of Recent Research Advances on Flame-Retardant Coatings for Building Materials: Chemical Ingredients, Micromorphology, and Processing Techniques.

Developing fire-retardant building materials is vital in reducing fire loss. The design and preparation of novel fire-retardant coatings merely require the adhesion of flame retardants with high fire-retardant characteristics on the surface, which is significantly more economical than adding excessive amounts of flame retardants into bulk building materials. Meanwhile, fire-retardant coating has excellent performance because it can block the self-sustaining mechanisms of heat and mass transfer over combustion interfaces. In recent years, research of fire-retardant coatings for building materials has been subject to rapid development, and a variety of novel environmentally benign fire-retardant coatings have been reported. Nonetheless, as the surface characteristics of various flammable building materials are contrastively different, selecting chemical ingredients and controlling the physical morphology of fire-retardant coatings for specific building materials is rather complicated. Thus, it is urgent to review the ideas and preparation methods for new fire-retardant coatings. This paper summarizes the latest research progress of fire-retardant building materials, focusing on the compositions and performances of fire-retardant coatings, as well as the principles of their bottom-up design and preparation methods on the surface of building materials.

High-Performance and Self-Powered X-Ray Detectors Made of Smooth Perovskite Microcrystalline Films with 100†µm Grains.

Perovskite single crystals and polycrystalline films have complementary merits and deficiencies in X-ray detection and imaging. Herein, we report preparation of dense and smooth perovskite microcrystalline films with both merits of single crystals and polycrystalline films through polycrystal-induced growth and hot-pressing treatment (HPT). Utilizing polycrystalline films as seeds, multi-inch-sized microcrystalline films can be in situ grown on diverse substrates with maximum grain size reaching 100 µm, which endows the microcrystalline films with comparable carrier mobility-lifetime (µτ) product as single crystals. As a result, self-powered X-ray detectors with impressive sensitivity of 6.1×104  µC Gyair -1 cm-2 and low detection limit of 1.5 nGyair s-1 are achieved, leading to high-contrast X-ray imaging at an ultra-low dose rate of 67 nGyair s-1 . Combining with the fast response speed (186 µs), this work may contribute to the development of perovskite-based low-dose X-ray imaging.

Ultra-Narrow Linewidth Photo-Emitters in Polymorphic Selenium Nanoflakes.

Photoluminescence (PL) in state-of-the-art 2D materials suffers from narrow spectral coverage, relatively broad linewidths, and poor room-temperature (RT) functionality. The authors report ultra-narrow linewidth photo-emitters (ULPs) across the visible to near-infrared wavelength at RT in polymorphic selenium nanoflakes (SeNFs), synthesized via a hot-pressing strategy. Photo-emitters in NIR exhibit full width at half maximum (Γ) of 330 ± 90 µeV, an order of magnitude narrower than the reported ULPs in 2D materials at 300 K, and decrease to 82 ± 70 µeV at 100 K, with coherence time (τc ) of 21.3 ps. The capping substrate enforced spatial confinement during thermal expansion at 250 °C is believed to trigger a localized crystal symmetry breaking in SeNFs, causing a polymorphic transition from the semiconducting trigonal (t) to quasi-metallic orthorhombic (orth) phase. Fine structure splitting in orth-Se causes degeneracy in defect-associated bright excitons, resulting in ultra-sharp emission. Combined theoretical and experimental findings, an optimal biaxial compressive strain of -0.45% cm-1 in t-Se is uncovered, induced by the coefficient of thermal expansion mismatch at the selenium/sapphire interface, resulting in bandgap widening from 1.74 to 2.23 ± 0.1 eV. This report underpins the underlying correlation between crystal symmetry breaking induced polymorphism and RT ULPs in SeNFs, and their phase change characteristics.

Recent advances in process engineering and upcoming applications of metal-organic frameworks.

Progress in metal-organic frameworks (MOFs) has advanced from fundamental chemistry to engineering processes and applications, resulting in new industrial opportunities. The unique features of MOFs, such as their permanent porosity, high surface area, and structural flexibility, continue to draw industrial interest outside the traditional MOF field, both to solve existing challenges and to create new businesses. In this context, diverse research has been directed toward commercializing MOFs, but such studies have been performed according to a variety of individual goals. Therefore, there have been limited opportunities to share the challenges, goals, and findings with most of the MOF field. In this review, we examine the issues and demands for MOF commercialization and investigate recent advances in MOF process engineering and applications. Specifically, we discuss the criteria for MOF commercialization from the views of stability, producibility, regulations, and production cost. This review covers progress in the mass production and formation of MOFs along with future applications that are not currently well known but have high potential for new areas of MOF commercialization.

Fabrication of waterproof gas separation membrane from plastic waste for CO2 separation.

In this study, waste polystyrene (wPS) plastic was used to prepare gas-separation membranes with hot-pressing technology to reduce the accumulation of plastic waste. Polystyrene is a commonly used polymer for the production of plastic products, and it is also used in the synthesis of membranes for gas separation. Compared to the traditional synthesis process, hot-pressing is environmentally friendly because it does not require organic solvents. The mobility of the polymer chain and the integrity and free volume of the membrane are affected by the temperature, pressure, duration, and annealing environment of the hot-pressing process, thereby altering the performance of the membrane. Additionally, when the wPS contained polybutadiene, the gas separation membranes showed a selectivity of 17.14 for CO2/N2. The membranes also exhibited ideal waterproof performance when the membranes were operated under water pressures of 1-5 bar. Therefore, membranes derived from wPS through hot pressing are waterproof and can be used for gas separation. Furthermore, they are expected to maintain their separation performance in complex environments.

Microwave pre-treatment of canola seeds and flaked seeds for increased hot expeller oil yield.

Microwave (MW) pre-treatment of canola seeds or flaked seeds was found to be a superior alternative to the conventional thermal pre-treatment (steam). Flaked seeds were "cooked" (heat-treated) with steam or using microwave treatments in the temperature range of 62-130 °C prior to expeller pressing. Microwave cooking at 100 °C resulted in the highest increase in the pressed oil yield, which is an increase of 3.7% (w/w) on a pressed oil basis or 9.0% (oil in seed basis) compared with steam cooking. Whole canola seeds conditioning was conducted with microwaves or steam, in the temperature range of 40-75 °C, followed by microwave or steam cooking at 100 °C to evaluate the effect of MW treatment during conditioning on the expeller oil yield. The use of a continuous microwave process for combined conditioning of whole seeds at 55 °C and subsequent cooking of flaked seeds at 100 °C resulted in a 4.0% increase in expeller oil yield, compared with steam conditioning and cooking. The influence of dry basis (db %) moisture contents of 5%, 11.5%, and 16.5% on oil yield after steam or MW treatments of seeds and flaked seeds was also studied. The moisture content of 11.5% (db %) yielded the highest net oil yield for both MW and steam at best conditioning and cooking temperatures of 55 °C and 100 °C, respectively. No significant impact of MW cooking was seen on oil quality compared with conventional steam cooking.

Heavy metal elimination based on metal organic framework highly loaded on flexible nanofibers.

Efficient adsorbents for removal heavy metals are extensively urgent in modern society. Metal-organic frameworks (MOFs) with abundant porosity and tunable structure make it potential to access the advantages of high permeability and adsorbability in water pollutant control. However, MOFs nanoparticles inconvenient to recycle in solution hinder its application in water pollutant treatment. Herein, we report an in-situ growth and large-scalable manufacturing method to fabricate ZIF-8 nanoparticles on electrospun polyacrylonitrile (PAN) nanofibers membrane (ZIF-8/PAN NF) by hot pressing. Consequently, the prepared ZIF-8/PAN NF possesses high loading, uniform dispersion and large-scalable area as well as good flexibility. The fabricated ZIF-8/PAN NF exhibits excellent performance with fast flux (12,000 L/(m2h)) and high filtration efficiency (96.5%) for Cu2+ in dynamic adsorption. Additionally, adsorption and electrochemistry are introduced simultaneously. The Cu2+ removal rate of ZIF-8/PAN NF reaches 34.1% in 4 min with combination of adsorption and electrochemistry. While it is 29.2% for Cu2+ elimination in adsorption. Given the outstanding performance and easy manufacture, this study might bring MOFs powder to eliminate water pollution into practical application.

Comparison of failure loads and compressive stress in Press on metal and Press on Y-TZP copings.

OBJECTIVE: The aim of the study was to assess the failure loads and compressive stresses among bilayered press on Y-TZP (POZ) and press on metal (POM) crowns with different core-veneer thickness. METHODS: Thirty metal and Y-TZP copings were fabricated using CAD-CAM technology with specified thickness. All copings were veneered with ceramic materials using hot pressing technique, with 2mm and 2.5mm thickness. The different coping veneer thickness of crowns resulted in six study groups, including, POM: Coping/ veneer thickness of 0.7/2mm (Gp1), 0.7/2.5mm (Gp 2) and 1mm/2mm (Gp 3)-POZ: 0.7/2mm (Gp A), 0.7/2.5mm (Gp B) and 1mm/2mm (Gp C). Crowns were cemented to a standard implant analog and failure loads (FL) and compressive stress (CS) was ascertained by controlled load application in a universal testing machine. Data was analysed using ANOVA and multiple comparisons test. RESULTS: The maximum FL were observed in the POM specimens with a C/V ratio of 1/2 (Group 3-1880.67± 256.78 N), however the lowest FL were exhibited by POZ crowns with 1/2 C/V ratio (Group C-611.89± 72.79 N). Mean FL and CS were significantly higher in POM compared to POZ crowns in respective groups. Increasing the coping-veneer thickness increased FL and CS among POM crowns. Increasing veneer and decreasing coping thickness improved FL and CS among POZ crowns. CONCLUSIONS: Press on metal specimen showed higher resistance to fracture than Press on Y-TZP specimens. Improved failure loads were observed in thin coping and thick veneers among Press on Y-TZP crowns.

Ultrathin Bi Nanosheets with Superior Photoluminescence.

Despite substantial progress in the science and technology of 2D nanomaterials, facile fabrication of ultrathin 2D metals remains challenging. Herein, an efficient hot-pressing method is developed to fabricate free-standing ultrathin Bi nanosheets from Bi nanoparticles. Highly crystalline Bi nanosheets with thickness as low as ≈2 nm and area of more than several micrometers are successfully fabricated on silicon substrates. The ultrathin Bi nanosheets exhibit morphology and structural dependent enhanced broad range photoemission in visible region of spectrum. Our cost-effective hot-pressing strategy may open an insight for production, application, and deficient fundamental understanding of other 2D semimetals/metalloids and noble metals.

A Solvent-Free Hot-Pressing Method for Preparing Metal-Organic-Framework Coatings.

Metal-organic frameworks (MOFs), with their well-defined pores and rich structural diversity and functionality, have drawn a great deal of attention from across the scientific community. However, industrial applications are hampered by their intrinsic fragility and poor processability. Stable and resilient MOF devices with tunable flexibility are highly desirable. Herein, we present a solvent- and binder-free approach for producing stable MOF coatings by a unique hot-pressing (HoP) method, in which temperature and pressure are applied simultaneously to facilitate the rapid growth of MOF nanocrystals onto desired substrates. This strategy was proven to be applicable to carboxylate-based, imidazolate-based, and mixed-metal MOFs. We further successfully obtained superhydrophobic and "Janus" MOF films through layer-by-layer pressing. This HoP method can be scaled up in the form of roll-to-roll production and may push MOFs into unexplored industrial applications.

Exploring novel organocatalytic-acetylated pea starch blends in the development of hot-pressed bioplastics.

Acetylated starch shows enhanced thermal stability and moisture resistance, but its compatibilization with other more hydrophilic polysaccharides remains poor or unknown. In this study, the feasibility of thermomechanically compounding organocatalytically acetylated pea starch (APS), produced at two different degrees of substitution with alkanoyl groups (DSacyl, 0.39 and 1.00), with native pea starch (NPS), high (HMP) and low methoxyl (LMP) citrus pectin, and sugar beet pectin (SBP, a naturally acetylated pectin) for developing hot-pressed bioplastics was studied. Generally, APS decreased hydrogen bonding (ATR-FTIR) and crystallinity (XRD) of NPS films at different levels, depending on its DSacyl. The poor compatibility between APS and NPS or HMP was confirmed by ATR-FTIR imaging. Contrariwise, APS with DSacyl 1 was effectively thermomechanically mixed with the acetylated SBP matrix, maintaining homogeneous distribution within it (ATR-FTIR imaging). APS (any DSacyl) significantly increased the visible/UV light opacity of NPS-based films and decreased their water vapor transmission rate (WVTR, by ca. 11 %) and surface water wettability (by ca. 3 times). In comparison to NPS-APS films, pectin-APS showed higher visible/UV light absorption, tensile strength (ca.2.9-4.4 vs ca.2.4 MPa), and Young's modulus (ca.96-116 vs ca.60-70 MPa), with SBP-APS presenting significantly lower water wettability than the rest of the films.

Hot-Pressing Metal Covalent Organic Frameworks as Personal Protection Films.

Effective personal protection is crucial for controlling infectious disease spread. However, commonly used personal protective materials such as disposable masks lack antibacterial/antiviral function and may lead to cross infection. Herein, a polyethylene glycol-assisted solvent-free strategy is proposed to rapidly synthesize a series of the donor-acceptor metal-covalent organic frameworks (MCOFs) (i.e., GZHMU-2, JNM-1, and JNM-2) under air atmosphere and henceforth extend it via in situ hot-pressing process to prepare MCOFs based films with photocatalytic disinfect ability. Best of them, the newly designed GZHMU-2 has a wide absorption spectrum (200 to 1500 nm) and can efficiently produce reactive oxygen species under sunlight irradiation, achieving excellent photocatalytic disinfection performance. After in situ hot-pressing as a film material, the obtained GZHMU-2/NMF can effectively kill E. coli (99.99%), S. aureus (99%), and H1N1 (92.5%), meanwhile possessing good reusability. Noteworthy, the long-term use of a GZHMU-2/NWF-based mask has verified no damage to the living body by measuring the expression of mouse blood routine, lung tissue, and inflammatory factors at the in-vivo level.

Effect of Hot-Pressing Process on Mechanical Properties of UHMWPE Fiber Non-Woven Fabrics.

In order to investigate the influence of a hot-pressing process on the mechanical properties of ultra-high molecular weight polyethylene (UHMWPE) fiber non-woven fabrics with stretch and in-plane shear, UHMWPE non-woven fabric samples were prepared by adjusting the temperature, time, and pressure of the hot-pressing process, and mechanical property tests were carried out so as to clarify the influence of the hot-pressing process on the mechanical properties of the samples. The results show that the hot-pressing process mainly affects the silk-glue bonding strength of the samples; in the test range, with the increase in hot-pressing temperature and time, the tensile strength and in-plane shear strength of the samples increase and then decrease, and the best mechanical properties are obtained at 130 °C and 7 min of hot pressing, respectively; at 130 °C, the in-plane shear strength is 39.94 MPa and the tensile strength is 595.43 MPa; at 7 min, the in-plane shear strength is 63.0 MPa and the tensile strength is 643.30 MPa; with the increase in the hot-pressing pressure, the in-plane shear strength of the samples increases and then decreases, and the highest is 52.60 MPa, achieved at 8 MPa; in the range of 5-8 MPa, the tensile strength of the specimens did not change significantly, and increased significantly at 9 MPa, reaching a maximum strength of 674.55 MPa.

Effect of Hot-Pressing Temperature on the Properties of Eco-Friendly Fiberboard Panels Bonded with Hydrolysis Lignin and Phenol-Formaldehyde Resin.

Lignin is the natural binder in wood and lignocellulosic plants and is regarded as the main natural and renewable source of phenolic compounds. Its incorporation in the composition of fiberboards will enhance both the environmental performance of the panels and the complex use of natural resources. In recent years, the increased valorization of hydrolysis lignin in value-added applications, including adhesives for bonding fiberboard panels, has gained significant research interest. Markedly, a major drawback is the retention of lignin in the pulp until the hot-pressing process. This problem could be overcome by using a small content of phenol-formaldehyde (PF) resin in the adhesive mixture as an auxiliary binder. The aim of this research work was to investigate and evaluate the effect of the hot-pressing temperature, varied from 150 °C to 200 °C, in a modified hot-press cycle on the main physical and mechanical properties of fiberboard panels bonded with unmodified technical hydrolysis lignin (THL) as the main binder and PF resin as an auxiliary one. It was found that panels with very good mechanical properties can be fabricated even at a hot-pressing temperature of 160 °C, while to provide the panels with satisfactory waterproof properties, it is necessary to have a hot-pressing temperature of at least 190 °C.

Optimization of the Consolidation Parameters for Enhanced Thermoelectric Properties of Gr-Bi2Te2.55Se0.45 Nanocomposites.

Hot pressing represents a promising consolidation technique for ball-milled bismuth telluride alloys, yet deep investigations are needed to understand its effect on the thermoelectric properties. This paper studies the effect of hot-pressing parameters (temperature and pressure) on the thermoelectric properties of the n-type Gr-Bi2Te2.55Se0.45 nanocomposite. Ultra-high pressure, up to 1.5 GPa, is considered for the first time for consolidating Bi2(Te,Se)3 alloys. Results from this study show that increasing the temperature leads to changes in chemical composition and causes noticeable grain growth. On the contrary, increasing pressure mainly causes improvements in densification. Overall, increments in these two parameters improve the ZT values, with the temperature parameter having a higher influence. The highest ZT of 0.69 at 160 °C was obtained for the sample hot-pressed at 350 °C and 1 GPa for 5 min, which is indeed an excellent and competitive value when compared with results reported for this n-type Bi2Te2.55Se0.45 composition.

Microstructure and Properties of Hot Pressing Sintered SiC/Y3Al5O12 Composite Ceramics for Dry Gas Seals.

Silicon carbide (SiC) ceramics with high bending strength were prepared by hot pressing sintering (HPS) with yttrium aluminum garnet (Y3Al5O12, YAG) as sintering additive, and the effects of YAG content and sintering temperature on the sintering behavior, microstructure and mechanical properties of SiC ceramics were investigated in detail. The uniform distribution of YAG to form a liquid phase and the driving force provided by hot pressing sintering decrease the sintering temperature, improve the densification of SiC ceramics, and refine the crystal size. By means of suitable sintering conditions with the additional amount of YAG of 5 wt%, the sintering temperature of 1950 °C and a pressure of 30 MPa, the resultant SiC/YAG composite ceramics possesses high sintering and mechanical properties with the relative density of 98.53%, the bending strength of 675 MPa, the Vickers hardness of up to 17.92 GPa, and the elastic modulus of 386 GPa. The as-prepared SiC/YAG composite ceramics are promisingly used as the dry gas seal materials in the centrifugal compressors.

Thermal Conductivity and Sintering Mechanism of Aluminum/Diamond Composites Prepared by DC-Assisted Fast Hot-Pressing Sintering.

A novel DC-assisted fast hot-pressing (FHP) powder sintering technique was utilized to prepare Al/Diamond composites. Three series of orthogonal experiments were designed and conducted to explore the effects of sintering temperature, sintering pressure, and holding time on the thermal conductivity (TC) and sintering mechanism of an Al-50Diamond composite. Improper sintering temperatures dramatically degraded the TC, as relatively low temperatures (≤520 °C) led to the retention of a large number of pores, while higher temperatures (≥600 °C) caused unavoidable debonding cracks. Excessive pressure (≥100 MPa) induced lattice distortion and the accumulation of dislocations, whereas a prolonged holding time (≥20 min) would most likely cause the Al phase to aggregate into clusters due to surface tension. The optimal process parameters for the preparation of Al-50diamond composites by the FHP method were 560 °C-80 MPa-10 min, corresponding to a density and TC of 3.09 g cm-3 and 527.8 W m-1 K-1, respectively. Structural defects such as pores, dislocations, debonding cracks, and agglomerations within the composite strongly enhance the interfacial thermal resistance (ITR), thereby deteriorating TC performance. Considering the ITR of the binary solid-phase composite, the Hasselman-Johnson model can more accurately predict the TC of Al-50diamond composites for FHP technology under an optimal process with a 3.4% error rate (509.6 W m-1 K-1 to 527.8 W m-1 K-1). The theoretical thermal conductivity of the binary composites estimated by data modeling (Hasselman-Johnson Model, etc.) matches well with the actual thermal conductivity of the sintered samples using the FHP method.

Relation between hydrophilic/hydrophobic characteristics of sludge extracellular polymeric substances and sludge moisture-holding capacity in hot-pressing drying.

Sludge poses a serious threat to the environmental health. Hot-pressing drying has been proven efficient in sludge treatment because of the reduced thermal contact resistance, rapid increase in sludge temperature, and high drying rate. Sludge extracellular polymeric substances (EPS) significantly influence moisture transfer. However, whether in hot-pressing or traditional thermal drying, the effect of EPS on sludge moisture-holding capacity is rarely reported. Thereby, this study investigated the relationship between hydrophilic/hydrophobic characteristics of EPS and sludge moisture-holding capacity at various drying time and mechanical compression using XAD resin fractionation. Thermodynamic analysis indicated that sludge moisture desorption isotherms, net isosteric heat of desorption, and differential entropy presented a downward trend with the increase in drying time and mechanical compression, suggesting reduced sludge moisture-holding capacity. EPS analysis showed that at the same drying time, applying 25 kPa mechanical compression increased sludge temperature by 16 % and protein content by 13.8 %. At the same sludge temperature, protein content rose by 7.3 % compared to the drying without mechanical compression. It was concluded that the fast rise in sludge temperature and the mechanical extrusion facilitated the destruction of sludge microbial flocs, accelerating the release of intracellular and EPS-bound moisture and contributing to the decrease in moisture-holding capacity. Besides, tryptophan protein-like substances were the major source of hydrophilic/hydrophobic organic matter, compared to polysaccharide and humic acid-like substances. The gradually reduced sludge moisture-holding capacity was divided into three stages. Below 67 °C, the moisture desorption was dominated by the release of intracellular moisture. Below 85 °C, the increase in protein and the enhanced exposure of hydrophobic functional groups in protein improved the hydrophobicity of EPS. Above 85 °C, protein consumption due to thermal decomposition and browning reaction facilitated the desorption of EPS-bound moisture. Hence, this study provided novel insights into the mechanism of sludge drying.