Direct Observation of Trace Elements in Barium Titanate of Multilayer Ceramic Capacitors Using Atom Probe Tomography.

Accurately controlling trace additives in dielectric barium titanate (BaTiO3) layers is important for optimizing the performance of multilayer ceramic capacitors (MLCCs). However, characterizing the spatial distribution and local concentration of the additives, which strongly influence the MLCC performance, poses a significant challenge. Atom probe tomography (APT) is an ideal technique for obtaining this information, but the extremely low electrical conductivity and piezoelectricity of BaTiO3 render its analysis with existing sample preparation approaches difficult. In this study, we developed a new APT sample preparation method involving W coating and heat treatment to investigate the trace additives in the BaTiO3 layer of MLCCs. This method enables determination of the local concentration and distribution of all trace elements in the BaTiO3 layer, including additives and undesired impurities. The developed method is expected to pave the way for the further optimization and advancement of MLCC technology.

Microstructure and Dielectric Properties of Gradient Composite BaxSr1-xTiO3 Multilayer Ceramic Capacitors.

Multilayer ceramic capacitors (MLCCs) prepared using Ba1-xSrxTiO3 (BST) ceramics exhibit high dielectric constants (~1000), low dielectric loss (<0.01), and high breakdown voltage, with particularly significant tunability in dielectric properties (>50%) and with poor temperature stability. Doping-dominated temperature stability improvements often result in unintended loss of dielectric properties. A non-doping method has been proposed to enhance the temperature stability of BST capacitors. The composite gradient multilayer (CGML) ceramic capacitors with BaxSr1-xTiO3, where 0.5 < x < 0.8, as the dielectric, were prepared using a tape-casting method and sintered at 1250 °C. There exists a dense microstructure and continuous interface between the BaxSr1-xTiO3 thick film and the Pt electrodes. CGML ceramic capacitors feature a high dielectric constant at 1270, a low dielectric loss of less than 0.007, and excellent frequency and temperature stability. The capacitor showcases remarkable dielectric properties with a substantial tunability of 68% at 100 kV/cm, along with a notably consistent tunability ranging from 20% to 28% at 15 kV/cm across temperatures spanning from 30 to 100 °C, outperforming single-component BST-MLCCs in dielectric performance.

Texture Engineering Modulating Electromechanical Breakdown in Multilayer Ceramic Capacitors.

Understanding the electromechanical breakdown mechanisms of polycrystalline ceramics is critical to texture engineering for high-energy-density dielectric ceramics. Here, an electromechanical breakdown model is developed to fundamentally understand the electrostrictive effect on the breakdown behavior of textured ceramics. Taking the Na0.5 Bi0.5 TiO3 -Sr0.7 Bi0.2 TiO3 ceramic as an example, it is found that the breakdown process significantly depends on the local electric/strain energy distributions in polycrystalline ceramics, and reasonable texture design could greatly alleviate electromechanical breakdown. Then, high-throughput simulations are performed to establish the mapping relationship between the breakdown strength and different intrinsic/extrinsic variables. Finally, machine learning is conducted on the database from the high-throughput simulations to obtain the mathematical expression for semi-quantitatively predicting the breakdown strength, based on which some basic principles of texture design are proposed. The present work provides a computational understanding of the electromechanical breakdown behavior in textured ceramics and is expected to stimulate more theoretical and experimental efforts in designing textured ceramics with reliable electromechanical performances.

Silane-treated BaTiO3 ceramic powders for multilayer ceramic capacitor with enhanced dielectric properties.

Silane/ceramic combination provides the composites with several advantages from the advancements of new ceramic composite materials with good thermal conductivity, high mechanical and dielectric properties have wide significant applications in electrical and electronic industries. In this study, to enhance the dispersibility of dielectric barium titanate (BaTiO3) ceramic powder and additives for the fabrication of multilayer ceramic capacitors (MLCCs), surface treatment of the precursor of ceramic powder was performed using silane coupling agents. Dielectric ceramic sheets fabricated from ceramic powders that had been surface-treated with different amounts of N-[3-(trimethoxysilyl)propyl]aniline (TMSPA) which increased the surface gloss. In particular, the dielectric properties of the multilayer ceramic sheet fabricated by stacking sheets from the TMSPA-treated ceramic powder sintering at 1200 °C, it was confirmed that the dielectric constant increased from 881 to 2382 and the dielectric loss dropped from 1.96 to 1.34% with utilization of the TMSPA treatment. The physical and dielectric properties of the TMSPA-treated multilayer ceramic sheet were also determined by Fourier-transform infrared spectroscopy, X-ray diffraction, field-emission scanning electron microscopy, glossmetry, and electrochemical impedance analysis. The results revealed that the TMSPA-modified BaTiO3 surfaces considerably increased the dielectric property of the fabricated nanocomposite.

Recovery of palladium and silver from waste multilayer ceramic capacitors by eutectic capture process of copper and mechanism analysis.

Recycling waste multilayer ceramic capacitors (MLCCs) is significant for environmental protection and resource recovery, which contain rich precious metals including palladium and silver. The existing recycling methods have many shortcomings such as environmental pollution, low recovery efficiency and low purity of precious metals. In view of the special structure of MLCCs and low content of precious metals per unit mass, a novel approach of enrichment for recovering palladium and silver from waste MLCCs by eutectic capture process of copper was proposed, in which process precious metals were separated and enriched for subsequent recovery. The recovery rates of palladium and silver reached 100 % and 87.53 %, respectively under the optimal condition. And the enrichment multiples of palladium and silver were 13.16 and 7.37. The Cu-Pd-Ag alloy was formed in the capture process, of which palladium and copper formed Cu-Pd solid solution, while silver was a separate phase through the analysis of SEM-EDS, XPS and XRD. Besides, the molten residue can be reused to prepare glass-ceramics. Finally, the mechanism was analyzed through thermodynamics, which was divided into two processes: migration of precious metals and alloy formation. This study provides a highly efficient and environmentally friendly method for recycling precious metals from waste MLCCs.

Multilayer Lead-Free Ceramic Capacitors with Ultrahigh Energy Density and Efficiency.

The utilization of antiferroelectric (AFE) materials is thought to be an effective approach to enhance the energy density of dielectric capacitors. However, the high energy dissipation and inferior reliability that are associated with the antiferroelectric-ferroelectric phase transition are the main issues that restrict the applications of antiferroelectric ceramics. Here, simultaneously achieving high energy density and efficiency in a dielectric ceramic is proposed by combining antiferroelectric and relaxor features. Based on this concept, a lead-free dielectric (Na0.5 Bi0.5 )TiO3 -x(Sr0.7 Bi0.2 )TiO3 (NBT-xSBT) system is investigated and the corresponding multilayer ceramic capacitors (MLCCs) are fabricated. A record-high energy density of 9.5 J cm-3 , together with a high energy efficiency of 92%, is achieved in NBT-0.45SBT multilayer ceramic capacitors, which consist of ten dielectric layers with the single-layer thickness of 20 µm and the internal electrode area of 6.25 mm2 . Furthermore, the newly developed capacitor exhibits a wide temperature usage range of -60 to 120 °C, with an energy-density variation of less than 10%, and satisfactory cycling reliability, with degradation of less than 8% over 106 cycles. These characteristics demonstrate that the NBT-0.45SBT multilayer ceramic is a promising candidate for high-power energy storage applications.