Effects of Chemical and Geometric Microstructures on the Crystallization of Surface Droplets during Solvent Exchange.

In this work, we investigate the crystallization of droplets formed on micropatterned surfaces. By solvent exchange in a microchamber, a ternary solution consisting of a model compound ß-alanine, water, and isopropanol was displaced by a flow of isopropanol. In the process, oiling-out droplets formed and crystallized. Our results showed that the shape and size of the crystals on surfaces with chemical micropatterns could be simply mediated by the flow conditions of solvent exchange. More uniform crystals formed on hydrophilic microdomains compared to hydrophobic microdomains or homogeneous surfaces. Varying flow rates or channel heights led to the formation of thin films with microholes, connected networks of crystals, or small diamond-shaped crystals. Physical microstructures (represented by microlenses) on the surface allowed the easy detachment of crystals from the surface. Beyond oiling-out crystallization, we demonstrated that the crystal formation of another solute dissolved in the droplets could be triggered by solvent exchange. The length of crystal fibers after the solvent-exchange process was shorter at a faster flow rate. This study may provide further understanding to effectively obtain the crystallization of surface droplets through the solvent-exchange approach.

Height-Tunable Replica Molding Using Viscous Polymeric Resins.

Replica molding is one of the most common and low-cost methods for constructing microstructures for various applications, including dry adhesives, optics, tissue engineering, and strain sensors. However, replica molding provides only a single-height microstructure from a mold and master molds produced by an expensive photolithography process are required to prepare microstructures with different heights. Herein, we present a strategy to control the height of micropillars from the same mold by varying the cavity size of the micromold and the viscosity of the photocurable polyimide resin. The height of the constructed micropillar decreases in the case of small microcavities or high viscosity resin. In addition, the height of the micropillar arrays could be arbitrarily patterned by applying a masking technique. We believe that this cost-effective technique can be applied to metasurfaces for manipulation of electromagnetic signal or in biomedical applications including cell-culture and stem-cell differentiation.