Development and Validation of a Low-Cost Device for Real-Time Detection of Fatigue Damage of Structures Subjected to Vibrations.

This paper presents the development and validation of a low-cost device for real-time detection of fatigue damage of structures subjected to vibrations. The device consists of an hardware and signal processing algorithm to detect and monitor variations in the structural response due to damage accumulation. The effectiveness of the device is demonstrated through experimental validation on a simple Y-shaped specimen subjected to fatigue loading. The results show that the device can accurately detect structural damage and provide real-time feedback on the health status of the structure. The low-cost and easy-to-implement nature of the device makes it promising for use in structural health monitoring applications in various industrial sectors.

Dynamic Measurements Using FDM 3D-Printed Embedded Strain Sensors.

3D-printing technology is opening up new possibilities for the co-printing of sensory elements. While quasi-static research has shown promise, the dynamic performance has yet to be researched. This study researched smart 3D structures with embedded and printed sensory elements. The embedded strain sensor was based on the conductive PLA (Polylactic Acid) material. The research was focused on dynamic measurements of the strain and considered the theoretical background of the piezoresistivity of conductive PLA materials, the temperature effects, the nonlinearities, the dynamic range, the electromagnetic sensitivity and the frequency range. A quasi-static calibration used in the dynamic measurements was proposed. It was shown that the temperature effects were negligible, the sensory element was linear as long as the structure had a linear response, the dynamic range started at ∼ 30 µ ϵ and broadband performance was in the range of few kHz (depending on the size of the printed sensor). The promising results support future applications of smart 3D-printed systems with embedded sensory elements being used for dynamic measurements in areas where currently piezo-crystal-based sensors are used.

Study of the response of a single-dof dynamic system under stationary non-Gaussian random loads aimed at fatigue life assessment.

Fatigue assessment of components subjected to random loads is a challenging task both due to the variability in amplitude and frequency of the loads and for the computational times required to perform classical time domain fatigue analysis. The frequency domain approach to fatigue life assessment offers a solution by utilizing the power spectral density of the random load, requiring minimal computational effort. However, frequency domain methods are limited to stationary Gaussian signals, while real-world loads often exhibit non-Gaussian characteristics. Previous research proposed formulas to extend frequency domain methods to non-Gaussian cases, but they require knowledge of the parameters related to non-Gaussianity of the component's stress (skewness and kurtosis), which would require a time domain analysis of the stress history on the component and a strong reduction of the computational advantages. This paper aims to address this gap by conducting an extensive campaign of numerical simulations to evaluate the influence of various parameters on the degree of non-Gaussianity of the response of a system. A single-dof mass-spring-damper system was subjected to non-Gaussian random loads of different natures, and the response is analyzed to determine the values of skewness and kurtosis. The study investigated the influence on non-normality indexes of the system's output of several input parameters, which include both the characteristics of the input load and the properties of the dynamic system. The findings contribute to a better understanding of non-Gaussianity in dynamic systems and pave the way for conducting efficient fatigue analyses in the frequency domain. Future work will extend the study to non-stationary random loads, further advancing the understanding of non-Gaussianity and non-stationarity in dynamic systems.

Vibration Fatigue of FDM 3D Printed Structures: The Use of Frequency Domain Approach.

Additive manufactured structures are replacing the corresponding ones realized with classical manufacturing technique. As for metallic structures, 3D printed components are generally subjected to dynamic loading conditions which can lead to fatigue failure. In this context, it is useful, and sometimes mandatory, to determine the fatigue life of such components through numerical simulation. The methods currently available in literature for the estimation of fatigue life were originally developed for metallic structures and, therefore, it is now necessary to verify their applicability also for components fabricated with different materials. To this end, in the current activity three of the most used spectral methods for the estimation of fatigue life were used to determine the fatigue life of a 3D printed Y-shaped specimen realized in polylactic acid subjected to random loads with the aim of determining their adaptability also for this kind of materials. To certify the accuracy of the numerical prediction, a set of experimental tests were conducted in order to obtain the real fatigue life of the component and to compare the experimental results with those numerically obtained. The obtained outcomes showed there is an excellent match between the numerical and the experimental data, thus certifying the possibility of using the investigated spectral methods to predict the fatigue life of additive manufactured components.

Multibody Models for the Analysis of a Fall From Height: Accident, Suicide, or Murder?

The final subject position is often the only evidence in the case of the fall of a human being from a given height. Foreseeing the body trajectory and the respective driving force may not be trivial due to the possibility of rotations and to an unknown initial position and momentum of the subject. This article illustrates how multibody models can be used for this aim, with specific reference to an actual case, where a worker fell into a stair well, prior to stair mounting, and he was found in an unexpected posture. The aim of the analysis was establishing if this worker was dead in that same place, if he had been pushed, and which was his initial position. A multibody model of the subject has been built ("numerical android"), given his stature and his known mass. Multiple simulations have been performed, following a design of experiments where various initial positions and velocity as well as pushing forces have been considered, while the objective function to be minimized was the deviation of the numerical android position from the actual worker position. At the end of the analysis, it was possible to point how a very limited set of conditions, all including the application of an external pushing force (or initial speed), could produce the given final posture with an error on the distance function equal to 0.39 m. The full analysis gives a demonstration of the potentiality of multibody models as a tool for the analysis of falls in forensic inquiries.

Numerical Simulation of an Intramedullary Elastic Nail: Expansion Phase and Load-Bearing Behavior.

The Marchetti-Vicenzi's nail is an intramedullary device where six curved nails are kept straight by a closing ring in order to allow their insertion into the medullary canal of a long bone; in a following step, these nails stabilize the fracture due to the ring withdrawal and to the consequent elastic expansion of the nails. Pre-clinical testing of this sort of device is strongly advocated in order to be able to foresee their stability inside the medullary canal and to quantify their stiffening action on a broken bone. In this numerical work, an MB (Multi Body) model of the device has been developed, with the dual purpose of evaluating forces between the bone and the system components during its progressive opening and verifying the behavior of the stabilized bone when it undergoes external loading. Different solutions, for flexible body modeling (discretization with lumped parameters, "flexible body," "FE Part"), have been analyzed and compared in terms of accuracy of results and required computational resources. Contact parameters have been identified and criteria to simplify geometries and therefore to reduce simulation times have been given. Results have allowed to demonstrate how a moderate lateral force is able to dislocate the fracture and how the final position of the retention nut can be optimized. On the whole, a tool for the pre-clinical testing of elastic intramedullary nails has been given.