Fabrication Quality Assessment Based on the Coupling of a Dual-Core Microstructured Polymer Optical Fiber.

In this paper we report on the theoretical analysis and fabrication of a dual-core microstructured polymer optical fiber (mPOF) and demonstrate how the coupling characteristics of a dual-core mPOF may be a key factor to assess the quality of the fabrication process. The coupling characteristics of this fiber have been tested and, for comparison purposes, simulations regarding the effects of inaccuracies during the manufacturing process were carried out to evaluate the fabrication quality. Results indicate that theoretical, simulation and experimental data are in good agreement, which highlights the uniformity of the microstructure along the fiber and the quality of its fabrication process. In fact, the manufactured mPOF reached a coupling efficiency up to 95.26%, which makes this mPOF appealing for applications in which highly efficient power couplers are required.

Sensing Applications in Aircrafts Using Polymer Optical Fibres.

We report on recent advances in the use of inexpensive polymer optical fibres (POFs) for sensing applications in avionics. The sensors analysed in this manuscript take advantage of the unique properties of polymers, such as high flexibility, elasticity, and sensitivity, and they range from strain, elongation, and vibration interrogators to level and temperature meters, leading to cost-effective techniques for structural health monitoring in aircraft structures. We also highlight recent power-supply methods using Power-over-POF in order to feed sensors remotely, and we discuss the constraints imposed by connectors on the performance of POF networks in aircrafts.

Performance Comparison of Three Fibre-Based Reflective Optical Sensors for Aero Engine Monitorization.

Among the different available optical technologies, fibre bundle-based reflective optical sensors represent an interesting alternative for parameter monitorization in aero engines. Tip clearance is one of the parameters of great concern for engine designers and engineers. In the framework of this optical technology, three fibre-based reflective optical sensors have been compared. Two of them are custom designed and based on the same geometrical fibre arrangement, whereas the third one is commercially available and relies on a different geometrical arrangement of the fibres. Their performance has been compared in clearance measurements carried out during an experimental program followed at a transonic wind tunnel for aero turbines. The custom-designed solution that operates in the most sensitive part of its response curve proved to be by far the most reliable tool for clearance measurements. Its high resolution opens up the possibility to detect small blade features such as cracks, reflectivity changes, etc. that otherwise could not be tracked. These results show that the detection of unexpected features on blade tips may have an important effect on how the clearance is calculated, ultimately giving rise to corrective actions.

Design, Fabrication and Testing of a High-Sensitive Fibre Sensor for Tip Clearance Measurements.

A highly sensitive fibre bundle-based reflective optical sensor has been designed and fabricated for Tip Clearance measurements in a turbine rig. The sensor offers high spatial and temporal resolution. The sensor probe consists of a single-mode transmitting fibre and two concentric rings of receiving multimode fibres that collect reflected light in a differential detection gain configuration, yielding a highly linear calibration curve for distance measurements. The clearance measurement range is approximately 2 mm around the central point fixed at 3.2 mm from the probe tip, and the sensitivity of the probe is 61.73 mm-1. The fibre bundle has been designed to ensure that the distance security specifications required for the experimental program of the turbine are met. The optical sensor has operated under demanding conditions set by the blade and casing design. The experimental results obtained so far are promising and lead us to think that the optical sensor has great potential for online clearance measurements with high precision.

Optical Tip Clearance Measurements as a Tool for Rotating Disk Characterization.

An experimental investigation on the vibrational behavior of a rotating disk by means of three optical fiber sensors is presented. The disk, which is a scale model of the real disk of an aircraft engine, was assembled in a wind tunnel in order to simulate real operation conditions. The pressure difference between the upstream and downstream sides of the disk causes an airflow that might force the disk to vibrate. To characterize this vibration, a set of parameters was determined by measuring the tip clearance of the disk: the amplitude, the frequency and the number of nodal diameters in the disk. All this information allowed the design of an upgraded prototype of the disk, whose performance was also characterized by the same method. An optical system was employed for the measurements, in combination with a strain gauge mounted on the disk surface, which served to confirm the results obtained. The data of the strain gauge coincided closely with those provided by the optical fiber sensors, thus demonstrating the suitability of this innovative technique to evaluate the vibrational behavior of rotating disks.

Optical Fiber Sensors for Aircraft Structural Health Monitoring.

Aircraft structures require periodic and scheduled inspection and maintenance operations due to their special operating conditions and the principles of design employed to develop them. Therefore, structural health monitoring has a great potential to reduce the costs related to these operations. Optical fiber sensors applied to the monitoring of aircraft structures provide some advantages over traditional sensors. Several practical applications for structures and engines we have been working on are reported in this article. Fiber Bragg gratings have been analyzed in detail, because they have proved to constitute the most promising technology in this field, and two different alternatives for strain measurements are also described. With regard to engine condition evaluation, we present some results obtained with a reflected intensity-modulated optical fiber sensor for tip clearance and tip timing measurements in a turbine assembled in a wind tunnel.

Design and development of a low-cost optical current sensor.

In this paper we demonstrate the design of a low-cost optical current sensor. The sensor principle is the Faraday rotation of a light beam through a magneto-optical material, SF2, when a magnetic field is present. The prototype has a high sensitivity and a high linearity for currents ranging from 0 up to 800 A. The error of the optical fibre sensor is smaller than 1% for electric currents over 175 A.

Proof of concept of impact detection in composites using fiber bragg grating arrays.

Impact detection in aeronautical structures allows predicting their future reliability and performance. An impact can produce microscopic fissures that could evolve into fractures or even the total collapse of the structure, so it is important to know the location and severity of each impact. For this purpose, optical fibers with Bragg gratings are used to analyze each impact and the vibrations generated by them. In this paper it is proven that optical fibers with Bragg gratings can be used to detect impacts, and also that a high-frequency interrogator is necessary to collect valuable information about the impacts. The use of two interrogators constitutes the main novelty of this paper.

Twin-core fiber sensor integrated in laser cavity.

In this work, we report on a twin-core fiber sensor system that provides improved spectral efficiency, allows for multiplexing and gives low level of crosstalk. Pieces of the referred strongly coupled multicore fiber are used as sensors in a laser cavity incorporating a pulsed semiconductor optical amplifier (SOA). Each sensor has its unique cavity length and can be addressed individually by electrically matching the periodic gating of the SOA to the sensor's cavity roundtrip time. The interrogator acts as a laser and provides a narrow spectrum with high signal-to-noise ratio. Furthermore, it allows distinguishing the response of individual sensors even in the case of overlapping spectra. Potentially, the number of interrogated sensors can be increased significantly, which is an appealing feature for multipoint sensing.

Effects of Fabrication Methods on the Performance of Luminescent Solar Concentrators Based on Doped Polymer Optical Fibers.

In this work, we detail two types of fabrication processes of four polymer optical fibers doped with lumogen dyes. The fiber preforms have been manufactured with two different methods: extrusion and casting. We have compared the performance of the two types of fibers as luminescent solar concentrators by calculating their optical efficiencies and concentration factors. The obtained results show better performance for those fibers manufactured by the casting process. We have also studied the photostability of the two types of fibers doped with the dye lumogen red under solar light radiation. A high thermal stability of the doped fibers has been observed.

Compact omnidirectional multicore fiber-based vector bending sensor.

We propose and demonstrate a compact and simple vector bending sensor capable of distinguishing any direction and amplitude with high accuracy. The sensor consists of a short segment of asymmetric multicore fiber (MCF) fusion spliced to a standard single mode fiber. The reflection spectrum of such a structure shifts and shrinks in specific manners depending on the direction in which the MCF is bent. By monitoring simultaneously wavelength shift and light power variations, the amplitude and bend direction of the MCF can be unmistakably measured in any orientation, from 0° to 360°. The bending sensor proposed here is highly sensitive even for small bending angles (below 1°).

Ray-tracing analysis of crosstalk in multi-core polymer optical fibers.

The aim of this paper is to present a new ray-tracing model which describes the propagation of light in multi-core polymer optical fibers (MCPOFs), taking into account the crosstalk among their cores. The new model overcomes many of the limitations of previous approaches allowing us to simulate MCPOFs of arbitrary designs. Additionally, it provides us with the output ray distribution at the end of the fiber, making it possible to calculate useful parameters related to the fiber performance such as the Near-Field Pattern, the Far-Field Pattern or the bandwidth. We also present experimental measurements in order to validate the computational model and we analyze the importance of crosstalk in different MCPOF configurations.

A comprehensive analysis of scattering in polymer optical fibers.

The aim of this paper is to investigate the properties of the inhomogeneities that give rise to light scattering in polymer optical fibers (POFs). We perform several measurements in two commercial POFs of identical characteristics: these measurements, based on the side-illumination technique, consist in the detection of the total amount of scattered light guided along a POF sample under different launching conditions and in the acquisition of the corresponding near- and far-field patterns. We carry out complementary computer simulations considering inhomogeneities of different sizes at different positions inside the POF. The comparison of these simulated results with the experimental measurements will provide us with valuable information about the size and placement of the most influential inhomogeneities.

Highly sensitive multicore fiber accelerometer for low frequency vibration sensing.

We report on a compact, highly sensitive all-fiber accelerometer suitable for low frequency and low amplitude vibration sensing. The sensing elements in the device are two short segments of strongly coupled asymmetric multicore fiber (MCF) fusion spliced at 180° with respect to each other. Such segments of MCF are sandwiched between standard single mode fibers. The reflection spectrum of the device exhibits a narrow spectrum whose height and position in wavelength changes when it is subjected to vibrations. The interrogation of the accelerometer was carried out by a spectrometer and a photodetector to measure simultaneously wavelength shift and light power variations. The device was subjected to a wide range of vibration frequencies, from 1 mHz to 30 Hz, and accelerations from 0.76 mg to 29.64 mg, and performed linearly, with a sensitivity of 2.213 nW/mg. Therefore, we believe the accelerometer reported here may represent an alternative to existing electronic and optical accelerometers, especially for low frequency and amplitude vibrations, thanks to its compactness, simplicity, cost-effectiveness, implementation easiness and high sensitivity.

Harnessing Deep-Hole Drilling to Fabricate Air-Structured Polymer Optical Fibres.

The performance of a precisely controlled drilling technique is critical in the fabrication process of microstructured polymer optical fibres. For the creation of a holey preform, adequate drilling bits with large length-to-diameter ratios provide the ability of machining preforms with complex structures and large lengths in a relatively short time. In this work, we analysed different drilling bits and techniques that can be employed for the creation of such preforms, and key parameters characterising the quality of the drilled holes, such as surface rugosity, diameter deviation, coaxiality and cylindricity were measured. For this purpose, based on theoretical simulations, four rings of air holes arranged in a hexagonal pattern were drilled in the preforms with different drill bits, and the experimental results for the above mentioned parameters have been presented. Additionally, optical power distribution of the fabricated microstructured polymer optical fibres was theoretically calculated and experimentally measured.

Coupling losses in perfluorinated multi-core polymer optical fibers.

The aim of the present paper is to provide a comprehensive analysis of coupling losses in perfluorinated (PF) multi-core polymer optical fibers (MC-POFs), which consist of groups of 127 graded-index cores. In our analysis we take into account geometrical, longitudinal, transverse, and angular misalignments. We perform several experimental measurements and computer simulations in order to calculate the coupling losses for a PF MC-POF prototype. Based on these results, we propose several hints of practical interest to the manufacturer which would allow an appropriate connector design in order to handle conveniently the coupling losses incurred when connectorizing two PF MC-POFs.

Fabrication of Active Polymer Optical Fibers by Solution Doping and Their Characterization.

This paper employs the solution-doping technique for the fabrication of active polymer optical fibers (POFs), in which the dopant molecules are directly incorporated into the core of non-doped uncladded fibers. Firstly, we characterize the insertion of a solution of rhodamine B and methanol into the core of the fiber samples at different temperatures, and we show that better optical characteristics, especially in the attenuation coefficient, are achieved at lower temperatures. Moreover, we also analyze the dependence of the emission features of doped fibers on both the propagation distance and the excitation time. Some of these features and the corresponding ones reported in the literature for typical active POFs doped with the same dopant are quantitatively similar among them. This applies to the spectral location of the absorption and the emission bands, the spectral displacement with propagation distance, and the linear attenuation coefficient. The samples prepared in the way described in this work present higher photostability than typical samples reported in the literature, which are prepared in different ways.

Accurate strain sensing based on super-mode interference in strongly coupled multi-core optical fibres.

We report on the use of a multi-core fibre (MCF) comprising strongly-coupled cores for accurate strain sensing. Our MCF is designed to mode match a standard single mode optical fibre. This allows us to fabricate simple MCF interferometers whose interrogation is carried out with light sources, detectors and fibre components readily available from the optical communications tool box. Our MCF interferometers were used for sensing strain. The sensor calibration was carried out in a high-fidelity aerospace test laboratory. In addition, a packaged MCF interferometer was transferred into field trials to validate its performance under deployment conditions, specifically the sensors were installed in a historical iron bridge. Our results suggest that the MCF strain sensors here proposed are likely to reach the readiness level to compete with other mature sensor technologies, hence to find commercial application. An important advantage of our MCF interferometers is their capability to operate at very high temperatures.

Power transmission coefficients for multi-step index optical fibres.

The aim of the present paper is to provide a single analytical expression of the power transmission coefficient for leaky rays in multi-step index (MSI) fibres. This expression is valid for all tunnelling and refracting rays and allows us to evaluate numerically the power attenuation along an MSI fibre of an arbitrary number of layers. We validate our analysis by comparing the results obtained for limit cases of MSI fibres with those corresponding to step-index (SI) and graded-index (GI) fibres. We also make a similar comparison between this theoretical expression and the use of the WKB solutions of the scalar wave equation.

Analysis of intrinsic coupling loss in multi-step index optical fibres.

The main goal of the present paper is to provide a comprehensive analysis of the intrinsic coupling loss for multi-step index (MSI) fibres and compare it with those obtained for step- and graded-index fibres. We investigate the effects of tolerances to each waveguide parameter typical in standard manufacturing processes by carrying out several simulations using the ray-tracing method. The results obtained will serve us to identify the most critical waveguide variations to which fibre manufactures will have to pay closer attention to achieve lower coupling losses.