Application of Box-Behnken design for circulating flow sono-electrocoagulation for oily wastewater treatment.

The increasing production of oily wastewater as a by-product of industry has become a major environmental problem. Therefore, this article investigates the removal of mineral oil from oily wastewater by a circulating flow sono-electrocoagulation. The Box-Behnken design was used to study the effects of characteristic electrocoagulation and ultrasonic parameters on mineral oil removal efficiency. A total of 34 different experimental setups were performed at a laboratory scale. A reduced cubic regression model with derived coefficients was developed to describe the mineral oil removal rate. The experimental results show that circulating flow sono-electrocoagulation with iron electrodes can effectively reduce mineral oil by 93.3% under the optimum conditions of 10.948 cycles, a current density of 107.12 A m-2 and a flow rate of 0.468 L s-1. The experimental observations agreed well with the modeled values, and the model was verified experimentally. Under the optimal conditions, the average operating cost was 0.77 EUR/m3.

The application of electrochemical processes in oily wastewater treatment: a review.

Oily wastewater is becoming a concern worldwide due to its quantities and the presence of contaminants and its sustainable treatment should be cost-effective and meet all requirements so the contaminants are not transferred to the environment. The paper reviews the state-of-the-art in the oily wastewater treatment by electrochemical processes such as electrochemical advanced oxidation processes and electrocoagulation. Efficiency of oily wastewater treatment has been thoroughly investigated with its expression as a function of the main technological (process) parameters. Fe and Al electrodes, as well as their combination have proven to be very effective in oily wastewater treatment with slightly better performance of Al electrodes. Higher current densities and longer reaction times result with higher COD, TOC, turbidity, phenol and oil and grease removal efficiencies, but with resulting increase in wastewater temperature and energy consumption, so there is a strong need for the process optimization. There is a need for further research on the treatment efficiencies of different contaminants (heavy metals, total hydrocarbons, organic halogens, cyanides, etc.). A lack of research is presented on the treatment efficiency with electrodes of different materials as well as the analyses of the sludge production and its further treatment and use or disposal.

Detoxification of polluted marine sediments using water treatment sludge.

The purpose of this study was development of the optimal conditions for the inertization of the polluted marine sediments using groundwater treatment sludge highly enriched in iron and aluminum. For that purpose fine-grained sediment (>85% clay and silt fraction) highly enriched in copper and zinc was amended with the waste sludge (from 10% to 50%). The sample with the optimum percentage of the waste sludge was further subjected the thermal treatment at 200-800°C. The efficiency of the treatment was determined by the leaching tests and toxicity testing using Hordeum vulgare L. as biosystem. The percentage of the seed germination, the root elongation, and the germination index before and following the treatment were determined. Untreated sediment leachate caused significant arrest in the percentage of the seed germination (6.7 ± 6.7%), the root elongation (1.9 ± 2.2%), and the germination index (0.2 ± 0.3%) with EC50 of 24.9%, suggesting a significant toxic potential of the sediments. After amendment with 30% of the waste sludge the concentrations of the considered micropollutants decreased below regulated values while all three toxicological parameters showed no significant difference compared to the negative control. The toxicity of the sediment was completely removed following the thermal treatment at 400°C.

Toxicity assessment of untreated/treated electroplating sludge using human and plant bioassay.

The purpose of this work was to assess the risk to the environment arising from the electroplating sludge from both chemical and toxicological point of view. Both approaches were used for the assessment of the treatment efficiency which consisted of CaO based solidification followed by thermal treatment at 400°C. The elemental composition was determined in the bulk samples and the leachates of untreated sludge. The toxicity of the leachate was determined using two human colorectal adenocarcinoma cell lines (Caco-2 and SW 480) and Hordeum vulgare L. based plant bioassay. The same toxicity tests were employed to the leachate of the treated sludge. Untreated sludge showed extremely high cytotoxic effect to both human and plant bio-system in dose-dependent manner. The percentages higher than 0.5% and 0.05% of the leachate caused significant cytotoxic effect on Caco-2 and SW 480 cells, respectively. The percentages of the leachate higher than 0.05% also showed significant toxic effect to H. vulgare L. bio-system with complete arrest of seed germination following the treatment with 100% to 5% of the leachate. The leachate of the treated sludge showed no toxicity to any of the test systems confirming the efficiency and justification of the employed procedures for the detoxification of electroplating sludge.

Neutralization/purification of the wastewaters from printed circuit boards production using waste by-products.

The purpose of this work was development of a new method for the neutralization/purification of printed circuit boards wastewater (PCBW) originating from Zagreb, Croatia, using two industrial by-products. PCBW was characterized with low pH value (2.11) and high concentration of TDS (50190 mg L(-1)), copper (4190 mg L(-1)) and iron (2660 mg L(-1)). Waste base (WB), by-product of the alumina production, and waste sludge, by-product of the electrochemical treatment of groundwater, were employed as neutralization/adsorption agents. Due to its high neutralization capacity WB was used for pH adjustment to pH 8 and heavy metals removal from both effluents, yet the final removal of the contaminants down to the regulated values was assessed by adsorption/coagulation with the iron and aluminum rich waste sludge. Following the combined treatment the removal efficiency of iron and copper was higher than 99.99% with their final concentration in the treated water of 0.151 mg L(-1) and 0.129 mg L(-1), respectively. Following the ozone base oxidation the removal efficiency of the organic contaminants was more than 83%. The successful application of the industrial waste by-products for neutralization/purification of the PCBW with the removal efficiencies of the contaminants comparable or better than those obtained with conventional treatment represented the main advantage of our presented method.

Removal of arsenic, phosphates and ammonia from well water using electrochemical/chemical methods and advanced oxidation: a pilot plant approach.

The purpose of this work was to develop a pilot plant purification system and apply it to groundwater used for human consumption, containing high concentrations of arsenic and increased levels of phosphates, ammonia, mercury and color. The groundwater used was obtained from the production well in the Vinkovci County (Eastern Croatia). Due to a complex composition of the treated water, the purification system involved a combined electrochemical treatment, using iron and aluminum electrode plates with simultaneous ozonation, followed by a post-treatment with UV, ozone and hydrogen peroxide. The removal of the contaminant with the waste sludge collected during the electrochemical treatment was also tested. The combined electrochemical and advanced oxidation treatment resulted in the complete removal of arsenic, phosphates, color, turbidity, suspended solids and ammonia, while the removal of other contaminants of interest was up to 96.7%. Comparable removal efficiencies were obtained by using waste sludge as a coagulant.

Degradation of the neonicotinoid pesticide imidacloprid by electrocoagulation and ultrasound.

Imidacloprid is still a widely used neonicotinoid insecticide that is banned in many countries because of the associated environmental risks. Due to the inefficiency of conventional wastewater treatments for pesticide removal, new treatment methods are being investigated. Electrochemical methods, including electrocoagulation (EC), seem to be promising alternatives considering their effectiveness in removing various pollutants from wastewater. The aim of this study was to investigate the effects of electrode material, current density, ultrasound, and operation time on the efficiency of imidacloprid removal from a model solution by EC. The combination of aluminum electrodes and 20 A of applied current for 20 min resulted in total imidacloprid degradation. A simplified energy balance was introduced as a form of process evaluation. Combining ultrasound with EC resulted in 7% to 12% greater efficacy than using only EC.