Characterization and Application of Non-Formaldehyde Binder Based Citric Acid, Maleic Acid, and Molasses Adhesive for Plywood Composite.

Emissions of formaldehyde from wood-based panels, such as plywood, are gaining increased attention due to their carcinogenic impact on human health and detrimental effects on the environment. Plywood, which is primarily bound with a urea-formaldehyde adhesive, releases formaldehyde during hot pressing and gradually over time. Therefore, this study aims to analyze the impact of non-formaldehyde adhesive types on plywood performance. In addition, plywood performance was assessed by comparing Jabon wood (Anthocephalus cadamba Miq) veneer with other Indonesian wood veneers such as Mempisang (Alphonse spp.) and Mahogany (Swietenia mahagoni). To manufacture a three-layer plywood panel, a two-step manufacturing process was devised. The first step involved the use of Jabon veneers treated with citric acid (CA), maleic acid (MA), and molasses (MO), and another step was carried out for various wood veneers such as Jabon, Mempisang, and Mahogany using CA. The performance of plywood was examined using JAS 233:2003. The performance of plywood bonded with CA was better than that of plywood bonded with MA and MO. The Jabon wood veneer resulted in a lower density of plywood than other wood veneers. The water absorption, thickness swelling, modulus of elasticity, and tensile shear strength of plywood from Jabon wood veneer were similar to those of plywood from Mahogany wood veneer and lower than those of Mempisang wood veneer. The ester linkages of plywood bonded with CA were greater than those of plywood bonded with MA and MO because plywood bonded with CA has better performance than plywood bonded with MA and MO.

Polystyrene-Impregnated Glulam Resistance to Subterranean Termite Attacks in a Laboratory Test.

This study aimed to enhance tropical fast-growing tree species' resistance to subterranean termite (Coptotermes curvignathus) attacks through the manufacturing of polystyrene glued-laminated timber (glulam). Three young tropical wood species, namely manii (Maesopsis eminii), mangium (Acacia mangium), and rubber-wood (Hevea brasiliensis), were cut into laminae. After drying, the laminae were impregnated with styrene monomer, then polymerized using potassium peroxydisulfate as a catalyst and heat. The polystyrene-impregnated laminae were constructed using isocyanate glue and a cold press for three-layered glulam. Untreated or control glulam and solid wood specimens were also prepared. The specimens of each wood species and wood products (solid wood, control glulam, and polystyrene glulam) were exposed to the termite in a laboratory test according to Indonesian standards. The results showed that mangium wood had better resistance to the termite attack than manii and rubber-wood, with both of those woods performing the same. Among the wood products, the glulams were equal and had higher resistance to the termite attack than solid wood. To enhance the termite resistance of polystyrene glulam, we suggest that the polymer loading of polystyrene on each lamina should be increased. In our evaluation of the products' order of priority, polystyrene glulam emerged as performing best towards subterranean termites attack.

Enhancement of the Mechanical, Self-Healing and Pollutant Adsorption Properties of Mortar Reinforced with Empty Fruit Bunches and Shell Chars of Oil Palm.

This study aims to produce mortar through the addition of oil palm shells (OPS)-activated charcoal and oil palm empty fruit bunch (OPEFB) hydrochar, which has high mechanical properties, self-healing crack capabilities, and pollutant adsorption abilities. The cracking of mortar and other cementitious materials is essential in anticipating and reducing building damages and ages due to various reasons, such as chemical reactions, foundation movements, climatic changes, and environmental stresses. This leads to the creation of self-healing mortar, which is produced by adding reductive crack size materials to form calcium carbonate (CaCO3) and silicate hydrate (3CaO.2SiO2.2H2O, CSH). One of these materials is known as activated charcoal, which is obtained from oil palm shells (OPS) and oil palm empty fruit bunches (OPEFB) fibres. This is because the OPS-activated charcoal minimizes crack sizes and functions as a gaseous pollutant absorber. In this study, activated charcoal was used as fine aggregate to substitute a part of the utilized sand. This indicated that the utilized content varied between 1-3 wt.% cement. Also, the mortar samples were tested after 28 days of cure, including the mechanical properties and gaseous pollutant adsorption abilities. Based on this study, the crack recovery test was also performed at specific forces and wet/dry cycles, respectively, indicating that the mortar with the addition of 3% activated charcoal showed the best characteristics. Using 3% of the cement weight, OPEFB hydrochar subsequently varied at 1, 2, and 3% of the mortar volume, respectively. Therefore, the mortar with 3 and 1% of OPS-activated charcoal and OPEFB hydrochar had the best properties, based on mechanical, self-healing, and pollutant adsorption abilities.

The properties of particleboard composites made from three sorghum (Sorghum bicolor) accessions using maleic acid adhesive.

It is very important to develop green composite materials owing to increasing global environmental issues. One of the alternative raw materials for the production of green composites is biomass. Bagasse sorghum is a promising alternative raw material for the manufacturing of particleboard composites. The influence of sorghum accessions on the performance of particleboard composites was analyzed in this study. In addition, the particleboard quality was made using maleic acid (MA) adhesive and compared with citric acid (CA) and phenol-formaldehyde (PF) adhesives. Three accessions of sorghum, 4183A, super 1, and Pahat, were used as raw materials in particleboard manufacturing. The 20 wt% MA adhesive was applied in particleboard manufacturing. The board dimensions and density targets were 30 × 30 × 0.9 cm3 and 0.8 g/cm3, respectively. The particle mat was pressed 200 °C for 10 min with a maximum of 6.5 MPa. For reference, the JIS A 5908-2003 was used to evaluate physical and mechanical properties, SNI 7207-2014 was used for the resistance against termites, and JIS K 1571-2004 for evaluated the particleboard against decay. The results showed that the sorghum accession in this research did not affect the quality of the particleboard. The thickness swelling (TS), internal bond (IB), modulus of elasticity (MOE), and modulus of rupture (MOR) of particleboard satisfied JIS A 5908-2003 type 8. The particleboard using MA was comparable with those bonded with CA and had better durability against termites and decay than PF adhesives. The ester linkages were formed due to the reaction between MA (carboxyl groups) and the sorghum bagasse (hydroxyl groups) after being analyzed using Fourier transform infrared (FTIR). Therefore, particleboard in this study has good quality.

Effect of densification on the physical and mechanical properties of the inner part of oil palm trunk impregnated with methylene diphenyl diisocyanate.

Oil palm (Elaeis guineensis Jacq.) plantations in Indonesia are increasing over the past few years. After economic productivity, however, the unproductive oil palm trunks are felled and mostly go to waste, especially the inner part of the oil palm trunk (IOPT). There are several modification methods to utilize IOPT, such as impregnation and densification. Methylene diphenyl diisocyanate (MDI) is a common resin used for impregnation in composite industries because it is non-toxic and has excellent physical and mechanical properties but it has never been applied for the impregnation of IOPT. This study aimed to analyze the effect of densification on the physical and mechanical properties of the inner part of oil palm trunk (IOPT) impregnated using methylene diphenyl diisocyanate (MDI) resin to obtain valuable information regarding the efficient utilization of unproductive oil palm trunks. IOPT was densified and compregnated with compression ratios (CRs) of 20% and 30%. The physical properties (density, moisture content (MC), and water absorption (WA)) and mechanical properties (modulus of elasticity (MOE), modulus of rupture (MOR), and hardness) of the compregnated samples were better than those of the densified samples. The density and mechanical properties at CR 30% were higher than those at CR 20%. The improvements in density, MC, and WA of the compregnated IOPT with CR 30% were 127%, 54%, and 70%, respectively, compared to that in untreated IOPT. Furthermore, improvements in the MOE, MOR, and hardness of the compregnated IOPT with CR 30% were 489%, 379%, and 393%, respectively. The mechanical properties of the compregnated IOPT at CR 20% and 30% increased two- to three-fold from strength class V in control IOPT to strength class III in compregnated IOPT with CR 20% and to strength class II in compregnated IOPT with CR 30%, respectively.

Properties of Table Tennis Blade from Sorghum Bagasse Particleboard Bonded with Maleic Acid Adhesive at Different Pressing Temperatures and Times.

This physical and mechanical properties of a table tennis blade made from sorghum bagasse particleboard (TTBSB-particleboard) bonded maleic acid adhesive was investigated under pressing temperature and time variations. The TTBSB-particleboard was produced via a two-stage process in this study. A pressing temperature of 170-200 °C was used to prepare the first stage for 10 min. Following this, the second stage of the TTBSB-particleboard was produced with a different pressing time of 5-20 min. The TTBSB-particleboard had a specified target density of 0.6 g/cm3 and a size of 30 cm × 30 cm × 0.6 cm, respectively. For references concerning the tested quality of TTBSB-particleboard, the JIS A 5908-2003 standard has been used. For comparison, the commercial blades of Yuguan Wooden 1011 and Donic Original Carbo Speed were tested under the same conditions. The quality of the TTBSB-particleboard was successfully enhanced by increasing the pressing temperature (170 to 200 °C) and time (5 to 20 min). As a result, the pressing condition of 200 °C and 20 min were effective in this study. The TTBSB-particleboard in this study has a greater weight than the commercial blades of Yuguan and Donic. However, the TTBSB-particleboard in this study had a ball rebound comparable to that of the Donic blade.

Resistance of Particleboards Made from Fast-Growing Wood Species to Subterranean Termite Attack.

Laboratory-made particleboards were tested for their resistance to subterranean termite, Coptotermes curvignathus Holmgren (Order Isoptera, Family Termitidae) by Indonesian standard SNI 01.7207-2006, during four weeks and at the end of the test their mass loss percentage and feeding rate were determined. Particleboards consisted of: jabon (Anthocephalus cadamba, Family Rubiacea) with a density of 0.41 g/cm³; sungkai (Peronema canescens, Family Verbenaceae) with a density of 0.46 g/cm³; mangium (Acacia mangium, Family Rhamnaceae) with a density of 0.60 g/cm³ separately and the three species mixture at a rate of 1:1:1. Densities of the boards were targetted at 0.60 g/cm³ and 0.80 g/cm³ by using 12% urea formaldehyde as binder with 2% paraffin as additive based on oven dry wood particle weight. The hand-formed mats and hot-pressing at 130 °C and 2.45 MPa for 10 min were applied. The results showed that particleboards density did not affect mass loss and feeding rate, but the particleboards made from higher density wood resulted in higher resistance to subterranean termite attack. The most resistant particleboards were made of magium, followed by sungkai, mixed species, and jabon.