Negative Pressure Membrane Distillation for Excellent Gypsum Scaling Resistance and Flux Enhancement.

Membrane distillation (MD) has potential to become a competitive technology for managing hypersaline brine but not until the critical challenge of mineral scaling is addressed. The state-of-the-art approach for mitigating mineral scaling in MD involves the use of superhydrophobic membranes that are difficult to fabricate and are commercially unavailable. This study explores a novel operational strategy, namely, negative pressure direct contact membrane distillation (NP-DCMD) that can minimize mineral scaling with commercially available hydrophobic membranes and at the same time enhance the water vapor flux substantially. By applying a negative gauge pressure on the feed stream, NP-DCMD achieved prolonged resistance to CaSO4 scaling and a dramatic vapor flux enhancement up to 62%. The exceptional scaling resistance is attributable to the formation of a concave liquid-gas under a negative pressure that changes the position of the water-air interface to hinder interfacial nucleation and crystal growth. The substantial flux enhancement is caused by the reduced molecular diffusion resistance within the pores and the enhanced heat transfer kinetics across the boundary layer in NP-DCMD. Achieving substantial performance improvement in both the scaling resistance and vapor flux with commercial membranes, NP-DCMD is a significant innovation with vast potential for practical adoption due to its simplicity and effectiveness.

Nanoparticle-free and self-healing amphiphobic membrane for anti-surfactant-wetting membrane distillation.

In membrane distillation (MD), complicated feed water with amphiphilic contaminants induces fouling/wetting of the MD membrane and can even lead to process failure. This study reports a facile approach to fabricate robust and self-healing hybrid amphiphobic membranes for anti-surfactant-wetting MD based on the ultra-low surface energy of fluorinated polyhedral oligomeric silsesquioxanes (F-POSS) and its thermal induced motivation and rotation. The thermal treatment makes the membranes achieving amphiphobicity at a very low cost of F-POSS (13.04 wt.%), which is about 1/3 of without thermal treatment. The prepared membrane exhibits excellent amphiphobicity, i.e. ethanol contact angle of 120.3°, without using environmentally toxic fluorinated nanoparticles. Robust MD performance was observed for the amphiphobic membrane in concentrated sodium dodecyl sulfate (SDS) feed solutions. Furthermore, the fabricated membrane exhibited stable amphiphobicity even in extreme environments, including strong acid or alkaline solutions. In the event of a damaged or abraded membrane surface where the F-POSS can be removed, the amphiphobic membrane exhibits self-healing ability with additional thermal treatment. This simple approach without the use of nanoparticles provides an environmentally friendly way for fabrication of amphiphobic membranes for anti-surfactant-wetting membrane distillation.

Robust Superhydrophobic Membrane for Membrane Distillation with Excellent Scaling Resistance.

We report in this study a scalable and controllable approach for fabricating robust and high-performance superhydrophobic membranes for membrane distillation (MD). This novel approach combines electro-co-spinning/spraying (ES2) with chemical vapor welding and enables the formation of robust superhydrophobic (r-SH) membranes that are mechanically strong, highly porous, and robustly superhydrophobic. Compared with superhydrophobic membranes obtained using surface deposition of fluorinated nanoparticles, the r-SH membranes have more robust wetting properties and higher vapor permeability in MD. MD scaling experiments with sodium chloride and gypsum show that the r-SH membrane is highly effective in mitigating mineral scaling. Finally, we also discuss the mechanism of scaling resistance enabled by superhydrophobic membranes with a highlight on the roles of the surface-bound air layer in reducing the crystal-membrane contact area, nucleation propensity, and ion-membrane contact time.

Exceptional Mineral Scaling Resistance from the Surface Gas Layer: Impacts of Surface Wetting Properties and the Gas Layer Charging Mechanism.

Mineral scaling is a phenomenon that occurs on submerged surfaces in contact with saline solutions. In membrane desalination, heat exchangers, and marine structures, mineral scaling reduces process efficiency and eventually leads to process failure. Therefore, achieving long-term scaling resistance is beneficial to enhancing process performance and reducing operating and maintenance costs. While evidence shows that superhydrophobic surfaces may reduce mineral scaling kinetics, prolonged scaling resistance is limited due to the finite stability of the entrained gas layer present in a Cassie-Baxter wetting state. Additionally, superhydrophobic surfaces are not always feasible for all applications, but strategies for long-term scaling resistance with smooth or even hydrophilic surfaces are often overlooked. In this study, we elucidate the role of interfacial nanobubbles on the scaling kinetics of submerged surfaces of varied wetting properties, including those that do not entrain a gas layer. We show that both solution conditions and surface wetting properties that promote interfacial bubble formation enhances scaling resistance. In the absence of interfacial bubbles, scaling kinetics decrease as surface energy decreases, while the presence of bulk nanobubbles enhances the scaling resistance of the surface with any wetting property. The findings in this study allude to scaling mitigation strategies that are enabled by solution and surface properties that promote the formation and stability of interfacial gas layers and provide insights to surface and process design for greater scaling resistance.

Energy efficiency of membrane distillation: Simplified analysis, heat recovery, and the use of waste-heat.

Membrane distillation (MD) is a thermal desalination process that is advantageous due to its ability to harness low-grade waste heat to separate highly saline feedstock. However, like any thermal desalination process, the energy efficiency depends on the ability to recover latent heat from condensation in the distillate. In direct contact MD (DCMD), this can be achieved by integrating a heat exchanger (HX) to recover latent heat stored in the distillate stream to preheat the incoming feed stream. Based on the principle of equal heat capacity flows, we derive a simple and intuitive expression for the optimal flow rate ratio between the feed and distillate streams to best recover this latent. Following the principle of energy balance, we derive simple expressions for the specific thermal energy consumption (SECth) and gained output ratio (GOR) of DCMD with and without a coupled HX for latent heat recovery, revealing an intuitive critical condition that indicates whether DCMD should or should not be coupled with HX. As MD is attractive for its ability to use low-grade waste heat as a heat source, we also evaluate the energy efficiency of DCMD powered by a waste heat stream. A waste heat stream differs fundamentally from a conventional constant-temperature heat source in that the temperature of the waste heat stream decreases as heat is extracted from it. We discuss the implication of this fundamental difference on energy efficiency and how we should analyze the energy efficiency of DCMD powered by waste heat streams. A new metric, namely specific yield, is proposed to quantify the performance of DCMD powered by waste heat stream. Our analysis suggests that, for a single-stage DCMD powered by a waste heat stream, whether implementing latent heat recovery or not only affects conventional metrics for energy efficiency (e.g. SECth and GOR) but not the specific yield. Overall, this analysis presents an intuitive and important framework for evaluating and optimizing energy efficiency in DCMD.

Pathways and challenges for efficient solar-thermal desalination.

Solar-thermal desalination (STD) is a potentially low-cost, sustainable approach for providing high-quality fresh water in the absence of water and energy infrastructures. Despite recent efforts to advance STD by improving heat-absorbing materials and system designs, the best strategies for maximizing STD performance remain uncertain. To address this problem, we identify three major steps in distillation-based STD: (i) light-to-heat energy conversion, (ii) thermal vapor generation, and (iii) conversion of vapor to water via condensation. Using specific water productivity as a quantitative metric for energy efficiency, we show that efficient recovery of the latent heat of condensation is critical for STD performance enhancement, because solar vapor generation has already been pushed toward its performance limit. We also demonstrate that STD cannot compete with photovoltaic reverse osmosis desalination in energy efficiency. We conclude by emphasizing the importance of factors other than energy efficiency, including cost, ease of maintenance, and applicability to hypersaline waters.