Thermal Studies of Fractionated Lignite and Brown Coal Fly Ashes.

Coal fly ash (CFA), a by-product of coal combustion, is a valuable raw material for various applications. However, the heterogeneous nature of the composition and properties of CFA provides challenges to its effective usage and utilisation. This study investigates the thermal behaviour of the fly ashes of lignite (FA1) and brown coal (FA2) and their fractions obtained by dry aerodynamic separation. Thermal analysis techniques, including thermogravimetry (TG), differential scanning calorimetry (DSC), and evolved gas analysis (EGA), were used to characterise the behaviour of the fly ash fractions while heating up to 1250 °C. The results reveal distinct differences in the thermal behaviour between ash types and among their different size fractions. For the FA1 ashes, the concentration of calcium-rich compounds and the level of recrystallisation at 950 °C increased with the decrease in particle size. The most abundant detected newly formed minerals were anhydrite, gehlenite, and anorthite, while coarser fractions were rich in quartz and mullite. For the FA2 ashes, the temperature of the onset of melting and agglomeration decreased with decreasing particle size and was already observed at 995 °C. Coarser fractions mostly remain unchanged, with a slight increase in quartz, mullite, and hematite content. Recrystallisation takes place in less extension compared to the FA1 ashes. The findings demonstrate that the aerodynamic separation of fly ashes into different size fractions can produce materials with varied thermal properties and reactivity, which can be used for specific applications. This study highlights the importance of thermal analysis in characterising fly ash properties and understanding their potential for utilisation in various applications involving thermal treatment or exposure to high-temperature conditions. Further research on advanced separation techniques and the in-depth characterisation of fly ash fractions is necessary to obtain materials with desired thermal properties and identify their most beneficial applications.

The influence of selected grain size fractions of coal fly ash on properties of clay-cement mortars used for the flood levees construction.

This study examines the influence of different grain size fractions of coal fly ash on the properties of clay-cement mortars used in flood levee construction. Dry aerodynamic separation and mesh sieving were used to obtain ultrafine, fine, and medium fractions of high-calcium and silica fly ash. The experimental results reveal that the rheological properties of fresh mortars are significantly influenced by these fractions. High-calcium fly ash mortars exhibit high reactivity and rapid increase in viscosity, with finer fractions showing the highest reactivity. Silica ashes show increased reactivity in the later stages of suspension hardening. Their spherical shape contributes to reducing internal friction during flow in initial technological operations. Furthermore, the compressive strength of hardened mortars improves as the particle size decreases for both ashes, resulting in a dense and uniform microstructure. The separation and fractionation of fly ashes contribute to the obtaining of fractions that influence the parameters of clay-cement suspension application on different scales. The results show the potential benefits of ash separation, which can bring advantages in terms of economic viability, engineering performance, and ecological sustainability.

Effect of Composition on the Physicochemical Properties of Cross-Linked Poly(sodium acrylate)/Sodium Silicate Hydrogels.

The paper presents the results of research on the influence of the components of composition on the physicochemical properties of cross-linked poly(sodium acrylate)/sodium silicate hydrogels. The results of the rheological measurements showed that an increasing share of polyacrylate in the sample causes a shift of the cross-over point towards longer times and improves mechanical properties. In turn, increasing the share of sodium silicate has a positive effect on extending the fire insulation time (I). TG/DSC analysis indicated that if the sample contained more than 50 wt.% of polymer, the thermal decomposition was a three-stage process, while if the sample contained more water glass, the decomposition was two stage. UV-Vis measurements and SEM analysis confirmed, inter alia, that increasing the share of polyacrylate causes improvement of the optical parameters and homogeneity of the tested hydrogels. The presented results suggest that by controlling the share of the main components of the silicate-polymer hydrogels, it is possible to control their mechanical, optical and thermal properties. Multiplication of the layers or increasing their thickness improves their fire-retardant properties.

Use of Post-Flotation Solidified Tailings from Copper Production for Ceramic Tile Production.

The development of the mining industry has resulted in the accumulation of large amounts of waste, which effectively degrades the environment. The aim of this study is to check whether the addition of post-flotation sludge from copper production to the typical ceramic mass of the "gress porcelanato" will allow to obtain qualified sintered or faience tiles. By adding successive amounts of post-flotation sludge to the high-quality lamellar mass, typical parameters such as firing shrinkage, water absorbability and bending strength after firing were assessed. The structure of the obtained ceramic materials, using scanning electron microscopy (SEM with EDS), was also determined. Obtaining positive results would allow not only to significantly reduce the production costs of ceramic tiles, because the sludge is finely divided and no grinding is necessary, but, above all, will allow to eliminate the environmental risk. The present study has shown that it is possible to introduce up to 20% post-flotation sludge for gres porcellanato tile production and up to 50% post-flotation slugde for faience tile production. Both types of ceramic materials with an appropriate proportion of sludge, meet the requirements of tile standards in terms of mechanical strength and water absorption.

The Effect of Magnesium Hydroxide Addition on the Extinguishing Efficiency of Sodium Bicarbonate Powders.

This article analyzes the possibility of the modification of BC powder (a mixture of sodium bicarbonate and calcium carbonate) with magnesium hydroxide (Mg(OH)2). Extinguishing efficiency as well as the influence of this additive on other physicochemical properties were determined by performing a 13B fire test, rheological measurements of the powders, thermal tests (thermogravimetry (TG) and differential scanning calorimetry (DSC) in combination with quadrupole mass spectrometry (QMS)) and microscopic observations of the powders' surface (scanning electron microscope (SEM) with energy dispersive X-ray analysis (EDS)). It was found that the increase of the Mg(OH)2 content causes deterioration of the rheological properties by increasing the slope angle of the flow curve in relation to the normal stress (the tangent of the flow curve slope varying from 0.258 for 5% of Mg(OH)2 up to 0.330 for 20% of Mg(OH)2). However, at the same time, the increased content of Mg(OH)2 increases the total energy of the chemical decomposition reaction (from -47.27 J/g for 5% of Mg(OH)2 up to -213.6 J/g for 20% of Mg(OH)2) resulting in the desirable higher level of heat removal from the fire. The initial extinguishing effect of the fire becomes more effective as the hydroxide content increases (within the first 2 s), but at a later stage (from t = 63 s), the temperature is no longer sufficient (it is below 350 °C) for thermal decomposition of Mg(OH)2. As such, the optimal content of Mg(OH)2 is 10-15%. The obtained results allowed for the assessment of the impact of individual powder components on its extinguishing effect and will contribute to the development of science in the field of developing new types of extinguishing powders.

The Effect of Humidity on the Atomization Process and Structure of Nanopowder Designed for Extinguishment.

Increasingly, firefighting aerosols are being used to extinguish fires. It is assumed that the extinguishing mechanism involves breaking the chain of physicochemical reactions occurring during combustion by binding free radicals at ignition. The radicals are most likely formed from the transformation of water molecules, with the active surfaces of aerosol micro- or even nanoparticles. The aerosol extinguishing method is very effective even though it does not reduce oxygen levels in the air. In contrast to typical extinguishing powders, the aerosol leaves a trace amount of pollutants and, above all, does not adversely affect the environment by depleting the ozone layer and increasing greenhouse effects. Depending on how the firefighting generators are released, the aerosol can act locally or volumetrically, but depending on environmental conditions, its effectiveness can be variable. The article presents the influence of environmental humidity on the atomization of aerosol nanosize, which confirms the radical combustion mechanism. This paper presents the effect of environmental humidity on the atomization of aerosol superfine (nano) particles. The main focus was on the grain distribution and its effect on the surface activity of the FP-40C type firefighting aerosol. Changes in the characteristic parameters of the particle size distribution of RRSB (Rosin-Rammler-Sperling-Bennet) are presented.

Research on the Thermal Properties of Fireplace Concrete Materials Containing Various Mineral Aggregates Enriched by Organic and Inorganic Fibers.

This work presents a summary of research on concrete fireplace materials made of various mineral aggregates and enriched with steel and organic fibers. To determine the optimal applications of such concretes, their ability to accumulate heat and their other physicochemical parameters were tested and analyzed. Studies on the behavior of concrete materials during cooling are reported, and the ability of such materials to accumulate heat is evaluated using calculations. In addition, tests were performed on the loss of mass during heating, as well as on the mechanical bending strength and microstructures of these materials. Studies have shown that the behavior of concrete materials at high temperatures can be modified and adapted for specific purposes. The addition of fibers to concrete improves both the mechanical properties of mortars and the heat flow in concrete materials.

Water Interactions in Hybrid Polyacrylate-Silicate Hydrogel Systems.

Hybrid polyacrylate-silicate hydrogels were obtained in the presence of N,N'-methylenebisacrylamide (NNMBA) as the cross-linking monomer and sodium thiosulphate/potassium persulphate (NTS/KPS) as the redox initiators. The results of the tests allowed us to conclude that a hybrid structure with a polyacrylate scaffolding and a silicate matrix had been obtained. The results of the rheological analysis revealed that the hydrogel sample with a 1:7 mass ratio of sodium water glass to the sodium polyacrylate is characterized by the highest complex viscosity. Thermal analysis (Thermogravimetry/Differential Scanning Calorimetry (TG/DSC)) showed that water begins to evaporate at higher temperatures, from 120 °C to even 180 °C. These results were confirmed by mid-infrared spectroscopy (MIR) and nuclear magnetic resonance spectroscopy (NMR) analysis. Differences in the intensity of the peaks derived from water in the MIR spectra indicate that most of the water is bounded. In turn, NMR results showed that the mobility of water molecules decreases as the amount of sodium water glass in the mixture increases.

Influence of the type of aqueous sodium silicate on the stabilization and rheology of kaolin clay suspensions.

To avoid agglomeration and sedimentation of grains, ceramic slurries should be modified by stabilizers in order to increase the electrostatic interactions between the dispersed particles. In this study we present the spectral analysis of aqueous sodium silicates obtained by different synthesis methods and their influence on the rheological properties of kaolin based slurries. Infrared and Raman spectra can be used to describe the structure of silicate structural units present in aqueous sodium silicates. It was confirmed that the best stabilization results possess aqueous sodium silicates of the silicate moduli of about 2 and the optimal concentration of the used fluidizer is 0.3wt% to the kaolin clay dry mass. One of the most important conclusions is that the synthesis method of the fluidizer has no significant effect on its stabilization properties but used medium does create adequate stabilization mechanism depending on the silicate structures present in the sodium silicate solution.

Thixotropic properties of waxy potato starch depending on the degree of the granules pasting.

This paper presents the rheological instability (thixotropy/antithixotropy) of waxy potato starch (WPS) pastes depending on their concentration (1-5% w/w) and pasting temperature (80, 95 and autoclaved: 121°C, at 0.1MPa). The hysteresis loop, apparent viscosity at constant shear rate as well as the in-shear structural recovery tests with and without pre-shearing were applied. The pastes were also characterized by the granularity profile, molecular weight, polydispersity and optical transmittance. Differences in rheological properties of the pastes prepared at 80 and 95°C as well as autoclaved resulted from degree of granules pasting. At 121 °C dissolution of the granules occurred, while at the lower temperatures only the partial pasting of the granules took place. Pasting temperature of WPS significantly influenced rheological parameters of the resulted pastes which had thixotropic, antithixotropic or mixed thixotropic/antithixotropic behavior. Autoclaved pastes, regardless their concentration were antithixotropic as demonstrated by the areas of hysteresis loops derived from the flow curves signalized by the degree of structure recovery (DSR) which exceeded unity. The apparent viscosity of WPS pasted at 121°C strongly decreased as compared to the samples pasted at lower temperatures. Samples pasted at 80 and 95°C showed both thixotropic and antithixotropic behavior, with a predominance of the latter. The starch concentration played an important role in the formation of the rheological properties of the resulted pastes. Its influence was strongly connected with the degree of the granules pasting, therefore with the temperature of pastes preparation. For the pastes prepared at 80 and 95°C the values of thixotropy and apparent viscosity increased, while the values of DSR decreased with an increase of concentration. In the autoclaved pastes the antithixotropy, DSR and apparent viscosity increased with increasing starch concentration. It was also found that apart from the concentration and temperature also the shear rate influence the thixotropic behavior.

Thixotropic properties of normal potato starch depending on the degree of the granules pasting.

The aim of this paper was the study of the rheological instability (thixotropy and/or antithixotropy) of normal potato starch (NPS) pastes depending on their concentration (2-5%) and degree of pasting. Flow curves with hysteresis loops, apparent viscosity at constant shear rate and in-shear structural recovery tests were carried out. Granule size profiles, the pasting characteristic of corresponding starch suspensions and the transmittance of the pastes, the molecular weights and polydispersity of granular starch and its pastes prepared at 80, 95 and 121°C were also studied. The degree of pasting was dependent on the temperature and the concentration and influenced strongly the rheological behavior of the pastes. All pastes belonged to the non-Newtonian liquids thinned by shear and were rheologically unstable to the various extent. Thixotropic properties were connected to the size and the number of the starch granules in the pastes as well as depended on the measuring method used. In the 2 and 3% samples pasted at 80°C the swelling of the granules prevailed their destruction (thixotropy was observed). In the other samples the destruction predominated the swelling (antithixotropy observed).