Local defect resonance and nonlinearity of porosity air bubbles in solids.

Acoustics of bubbles is quite developed field mainly due to multiple cavitation-related ultrasonic applications in liquids. New applications, which require detailed studies of ultrasound encounter with bubble in solid materials, have become apparent recently and are concerned with detectability of porosity in advanced solid materials based on layered technology, like composite and additive manufactured structures. To elucidate the transition from liquids to solids the present paper starts from theoretical similarity between both and proceeds to experimental study of the resonance acoustic effects of air bubbles in epoxy resin. The LDR frequencies are shown to be reciprocal to the bubble radius so that the latter can be evaluated if the frequency is known. The bubbles excited at the LDR frequencies and their subharmonics (superharmonic resonance) manifest extraordinary wide higher harmonic spectra that implies a nonlinear means for nondestructive testing of porosity in composites and other materials.

Lateral heat flux reduction using a lock-in thermography compensation method.

The naturally diffusive heat flow in solids often results in differences in surface temperatures. Active thermography (AT) exploits such differences to gain information on the internal structure, morphology, or geometry of technical components or biological specimens. In contrast to sound or light waves, thermal waves are lossy; consequently, it is difficult to interpret measured 2D temperature fields. Most AT evaluation methods are based on 1D approaches, and measured 3D heat fluxes are frequently not considered, which is why edges, small features, or gradients are often blurred. Herein, we present a method for reducing the local temperature gradients at feature areas and minimizing the induced lateral heat flux in optical lock-in thermography (LT) measurements through spatial- and temporal-structured heating. The vanishing lateral gradients convert the problem into a 1D problem, which can be adequately solved by the LT approach. The proposed compensation method can bypass the blind frequency of LT and make the inspection largely independent of the excitation frequency. Furthermore, the edge sharpness and separability of features are improved, ultimately improving the feature-detection efficiency.

Linear vs nonlinear ultrasonic testing of kissing bonds in adhesive joints.

Kissing bonds in adhesive joints are precursors to damage and failure in materials and components used in safety-critical industries. They are zero-volume, low-contrast contact defects widely regarded as "invisible" in conventional ultrasonic testing. In this study, the recognition of the kissing bonds is examined in automotive industry-relevant aluminum lap-joints with standard bonding procedures using epoxy- and silicone-based adhesives. The protocol to simulate kissing bonds comprised customary surface contaminants PTFE oil and PTFE spray. Preliminary destructive tests revealed brittle fracture of the bonds with typical single-peak stress-strain curves indicating ultimate strength reduction due to adding contaminants. The curves are analyzed by using nonlinear stress-strain relation with the higher-order terms containing the higher-order nonlinearity parameters. It is shown that the lower-strength bonds manifest a high nonlinearity while the high-strength contacts are candidates for a low nonlinearity. Based on that, the nonlinear approach is set side by side with linear ultrasonic testing for experimental locating of the kissing bonds fabricated in the adhesive lap-joints. The sensitivity of the linear ultrasound is shown to be adequate to detect only a substantial bonding force reduction caused by the irregular interface defects in adhesives, while a minor contact softening due to kissing bonds remains undistinguishable. On the contrary, the probing of the kissing bonds vibration with nonlinear laser vibrometry reveals dramatic growth of the higher harmonic amplitudes and thus validates highly-sensitive detectabilty of these troublesome defects.

Flow Front Monitoring in High-Pressure Resin Transfer Molding Using Phased Array Ultrasonic Testing to Optimize Mold Filling Simulations.

During the production of fiber-reinforced plastics using resin transfer molding (RTM), various characteristic defects and flaws can occur, such as fiber displacement and fiber waviness. Particularly in high-pressure RTM (HP-RTM), fiber misalignments are generated during infiltration by local peaks in the flow rate, leading to a significant reduction in the mechanical properties. To minimize or avoid this effect, the manufacturing process must be well controlled. Simulative approaches allow for a basic design of the mold filling process; however, due to the high number of influencing variables, the real behavior cannot be exactly reproduced. The focus of this work is on flow front monitoring in an HP-RTM mold using phased array ultrasonic testing. By using an established non-destructive testing instrument, the effort required for integration into the manufacturing process can be significantly reduced. For this purpose, investigations were carried out during the production of test specimens composed of glass fiber-reinforced polyurethane resin. Specifically, a phased array ultrasonic probe was used to record individual line scans over the form filling time. Taking into account the specifications of the probe used in these experiments, an area of 48.45 mm was inspected with a spatial resolution of 0.85 mm derived from the pitch. Due to the aperture that had to be applied to improve the signal-to-noise ratio, an averaging of the measured values similar to a moving average over a window of 6.8 mm had to be considered. By varying the orientation of the phased array probe and therefore the orientation of the line scans, it is possible to determine the local flow velocities of the matrix system during mold filling. Furthermore, process simulation studies with locally varying fiber volume contents were carried out. Despite the locally limited measuring range of the monitoring method presented, conclusions about the global flow behavior in a large mold can be drawn by comparing the experimentally determined results with the process simulation studies. The agreement between the measurement and simulation was thus improved by around 70%.

Miscibility and Phase Separation in PMMA/SAN Blends Investigated by Nanoscale AFM-IR.

The miscibility and phase separation of poly(methyl methacrylate) (PMMA) and styrene-acrylonitrile (SAN) have already been investigated using various methods. However, these methods have limitations that often result in inconsistent characterization. Consequently, the reasons for the dependence of miscibility on composition as well as on processing temperature have not yet been proved. The phase separation of PMMA/SAN blends was therefore investigated for the first time using a novel technique, nanoscale AFM-IR. It couples nanoscale atomic force microscopy (AFM) with infrared (IR) spectroscopy. Therefore, the phase morphology can be chemically identified and precisely classified within the nm-regime. The PMMA/SAN blends, on the other hand, were analyzed of their changes in morphology under different thermal treatments. It was possible to visualize and define the phase separation, as well as dependence of the miscibility on the mixing ratio. In the miscible domain, no two individual phases could be detected down to the nanometer range. It was shown that with increasing temperature, the morphology changes and two different phases are formed, where the phase boundaries can be sharply defined. The onset of these changes could be identified at temperatures of about 100 °C.

Ultrasonic frequency mixing via local defect resonance for defect imaging in composites.

A new approach to nonlinear frequency mixing based on local damage resonance is proposed, analysed and tested experimentally for flexural waves in composites. The method is free from stringent requirements on the mode types and frequencies for interacting waves. The resonance of damage enhances strongly its higher-order nonlinear response and boosts the efficiency of generation for numerous-order combination frequencies. The damage resonance combined with its strong nonlinearity also provides locality of nonlinear interaction even for continuous wave operation. The combination frequencies generated locally in the damaged area are the footprints of damage and used for its detection, location and visualization. A single C-scan yields a number of images of the defect corresponding to various nonlinearly generated frequencies. Various versions of the resonant frequency mixing are considered and applied to nonlinear imaging of defects in composite materials.

Review on the Biological Degradation of Polymers in Various Environments.

Biodegradable plastics can make an important contribution to the struggle against increasing environmental pollution through plastics. However, biodegradability is a material property that is influenced by many factors. This review provides an overview of the main environmental conditions in which biodegradation takes place and then presents the degradability of numerous polymers. Polylactide (PLA), which is already available on an industrial scale, and the polyhydroxyalkanoates polyhydroxybutyrate (PHB) and polyhydroxybutyrate-co-valerate (PHBV), which are among the few plastics that have been proven to degrade in seawater, will be discussed in detail, followed by a summary of the degradability of further petroleum-, cellulose-, starch-, protein- and CO2-based biopolymers and some naturally occurring polymers.

The Role of Surface Topography on Deformation-Induced Magnetization under Inhomogeneous Elastic-Plastic Deformation.

It is widely accepted that the magnetic state of a ferromagnetic material may be irreversibly altered by mechanical loading due to magnetoelastic effects. A novel standardized nondestructive testing (NDT) technique uses weak magnetic stray fields, which are assumed to arise from inhomogeneous deformation, for structural health monitoring (i.e., for detection and assessment of damage). However, the mechanical and microstructural complexity of damage has hitherto only been insufficiently considered. The aim of this study is to discuss the phenomenon of inhomogeneous "self-magnetization" of a polycrystalline ferromagnetic material under inhomogeneous deformation experimentally and with stronger material-mechanical focus. To this end, notched specimens were elastically and plastically deformed. Surface magnetic states were measured by a three-axis giant magnetoresistant (GMR) sensor and were compared with strain field (digital image correlation) and optical topography measurements. It is demonstrated that the stray fields do not solely form due to magnetoelastic effects. Instead, inhomogeneous plastic deformation causes topography, which is one of the main origins for the magnetic stray field formation. Additionally, if not considered, topography may falsify the magnetic signals due to variable lift-off values. The correlation of magnetic vector components with mechanical tensors, particularly for multiaxial stress/strain states and inhomogeneous elastic-plastic deformations remains an issue.

Quantitative evaluation of ultrasonic C-scan image in acoustically homogeneous and layered anisotropic materials using three dimensional ray tracing method.

Quantitative evaluation of ultrasonic C-scan images in homogeneous and layered anisotropic austenitic materials is of general importance for understanding the influence of anisotropy on wave fields during ultrasonic non-destructive testing and evaluation of these materials. In this contribution, a three dimensional ray tracing method is presented for evaluating ultrasonic C-scan images quantitatively in general homogeneous and layered anisotropic austenitic materials. The directivity of the ultrasonic ray source in general homogeneous columnar grained anisotropic austenitic steel material (including layback orientation) is obtained in three dimensions based on Lamb's reciprocity theorem. As a prerequisite for ray tracing model, the problem of ultrasonic ray energy reflection and transmission coefficients at an interface between (a) isotropic base material and anisotropic austenitic weld material (including layback orientation), (b) two adjacent anisotropic weld metals and (c) anisotropic weld metal and isotropic base material is solved in three dimensions. The influence of columnar grain orientation and layback orientation on ultrasonic C-scan image is quantitatively analyzed in the context of ultrasonic testing of homogeneous and layered austenitic steel materials. The presented quantitative results provide valuable information during ultrasonic characterization of homogeneous and layered anisotropic austenitic steel materials.