Distributed Fibre Optic Sensor-Based Continuous Strain Measurement along Semicircular Paths Using Strain Transformation Approach.

Distributed fibre optic sensors (DFOS) are popular for structural health monitoring applications in large engineering infrastructure because of their ability to provide spatial strain measurements continuously along their lengths. Curved paths, particularly semicircular paths, are quite common for optical fibre placement in large structures in addition to straight paths. Optical fibre sensors embedded in a curved path configuration typically measure a component of strain, which often cannot be validated using traditional approaches. Thus, for most applications, strain measured along curved paths is ignored as there is no proper validation tool to ensure the accuracy of the measured strains. To overcome this, an analytical strain transformation equation has been developed and is presented here. This equation transforms the horizontal and vertical strain components obtained along a curved semicircular path into a strain component, which acts tangentially as it travels along the curved fibre path. This approach is validated numerically and experimentally for a DFOS installed on a steel specimen with straight and curved paths. Under tensile and flexural loading scenarios, the horizontal and vertical strain components were obtained numerically using finite element analysis and experimentally using strain rosettes and then, substituted into the proposed strain transformation equation for deriving the transformed strain values. Subsequently, the derived strain values obtained from the proposed transformation equation were validated by comparing them with the experimentally measured DFOS strains in the curved region. Additionally, this study has also shown that a localised damage to the DFOS coating will not impact the functionality of the sensor at the remaining locations along its length. In summary, this paper presents a valid strain transformation equation, which can be used for transforming the numerical simulation results into the DFOS measurements along a semicircular path. This would allow for a larger scope of spatial strains measurements, which would otherwise be ignored in practice.

Online Monitoring and Prediction of Thermo-Mechanics of AFP Based Thermoplastic Composites.

Precision sensing in the characterization of complex additive manufacturing processes such as the Automated Fibre Placement (AFP) technique is important since the process involves a significant level of uncertainty in terms of quality and integrity of the manufactured product. These uncertainties can be monitored by embedding optical fibre Bragg grating (FBGs) sensors which provide accurate and simultaneous measurement of strain and temperature during the AFP process. The embedded sensors have been shown to remain resilient in continuous health monitoring after manufacturing. The thermal history obtained from the FBG sensors demonstrates a reduction of temperature on the bottom ply by up to 25% when the plies are laid one above the other. A numerical tool is developed to identify the physical parameters which may be responsible for the rise/fall of the temperature during ply layup. The numerical findings agree well with the sensor data and is extended to capture a breadth of parametric studies through the layup simulation. The model provides a comprehensive insight to the characteristics of the laid and the laying ply from a thermo-mechanics perspective.

Laser Self-Mixing Fiber Bragg Grating Sensor for Acoustic Emission Measurement.

Fiber Bragg grating (FBG) is considered a good candidate for acoustic emission (AE) measurement. The sensing and measurement in traditional FBG-based AE systems are based on the variation in laser intensity induced by the Bragg wavelength shift. This paper presents a sensing system by combining self-mixing interference (SMI) in a laser diode and FBG for AE measurement, aiming to form a new compact and cost-effective sensing system. The measurement model of the overall system was derived. The performance of the presented system was investigated from both aspects of theory and experiment. The results show that the proposed system is able to measure AE events with high resolution and over a wide dynamic frequency range.

Etched Polymer Fibre Bragg Gratings and Their Biomedical Sensing Applications.

Bragg gratings in etched polymer fibres and their unique properties and characteristics are discussed in this paper. Due to the change in material and mechanical properties of the polymer fibre through etching, Bragg gratings inscribed in such fibres show high reflectivity and enhanced intrinsic sensitivity towards strain, temperature, and pressure. The short-term and long-term stability of the gratings and the effect of hysteresis on the dynamic characteristics are also discussed. The unique properties and enhanced intrinsic sensitivity of etched polymer fibre Bragg grating are ideal for the development of high-sensitivity sensors for biomedical applications. To demonstrate their biomedical sensing capabilities, a high-sensitivity pressure transducer that operates in the blood pressure range, and a breathing rate monitoring device are developed and presented.

Overview of Fiber Optic Sensor Technologies for Strain/Temperature Sensing Applications in Composite Materials.

This paper provides an overview of the different types of fiber optic sensors (FOS) that can be used with composite materials and also their compatibility with and suitability for embedding inside a composite material. An overview of the different types of FOS used for strain/temperature sensing in composite materials is presented. Recent trends, and future challenges for FOS technology for condition monitoring in smart composite materials are also discussed. This comprehensive review provides essential information for the smart materials industry in selecting of appropriate types of FOS in accordance with end-user requirements.

Simple method for measuring the linewidth enhancement factor of semiconductor lasers.

A simple method for measuring the linewidth enhancement factor (LEF) of semiconductor lasers (SLs) is proposed and demonstrated in this paper. This method is based on the self-mixing effect when a small portion of optical signal intensity emitted by the SL reflected by the moving target re-enters the SL cavity, leading to a modulation in the SL's output power intensity, in which the modulated envelope shape depends on the optical feedback strength as well as the LEF. By investigating the relationship between the light phase and power from the well-known Lang and Kobayashi equations, it was found that the LEF can be simply measured from the power value overlapped by two SLs' output power under two different optical feedback strengths. Our proposed method is verified by both simulations and experiments.

Polymer micro-fiber Bragg grating.

Polymer micro-fibers with inscribed Bragg gratings are reported in this Letter. Starting with a single-mode polymer optical fiber and implementing a two-stage tapering process, a 16 µm diameter micro-fiber is fabricated and a Bragg grating is inscribed in it that exhibits a peak reflected wavelength circa 1530 nm. The growth dynamics of the polymer micro-fiber Bragg grating are also observed and analyzed. A maximum reflectivity of 5% is obtained after an exposure time of 3 min to a 50 mW power He-Cd laser of 325 nm wavelength. The temperature and strain characterization results of the micro-fiber Bragg grating with different diameters are also presented. Such polymer micro-fiber Bragg gratings can be used as sensors for high-sensitivity measurements in a number of application areas.

Fibre Bragg Grating Based Acoustic Emission Measurement System for Structural Health Monitoring Applications.

Fiber Bragg grating (FBG)-based acoustic emission (AE) detection and monitoring is considered as a potential and emerging technology for structural health monitoring (SHM) applications. In this paper, an overview of the FBG-based AE monitoring system is presented, and various technologies and methods used for FBG AE interrogation systems are reviewed and discussed. Various commercial FBG AE sensing systems, SHM applications of FBG AE monitoring, and market potential and recent trends are also discussed.

Evaluation of depth-wise post-gel polymerisation shrinkage behaviour of flowable dental composites.

Short fibre reinforced flowable dental composites are gaining acceptance over particulate filled composites due to their competence to impart improved physio-mechanical properties and capability to prevent crack propagation. However, limited research exists to assess their overall post-gel shrinkage behaviour, which is an important factor to determine marginal seal around restoration and hence its longevity. In this paper, depth-wise post-gel shrinkage strain and the resulting factors such as degree of conversion and rheological behaviour of flowable fibre reinforced composite (FRC) containing 5% weight fraction of 5 µm diameter, 350 µm length S-Glass fibres in UDMA/TEGDMA mixture along with 50% strontium filler particles were investigated. Post-gel shrinkage strain was measured using an array of optical fibre Bragg grating sensors (FBGs) of diameter 250 µm and length 1 mm each embedded at three different depths (depth 0 mm, depth 2.5 mm and depth 5 mm from curing light tip) within the flowable dental composite samples. The rheological behaviour during the polymerisation process was carried out using dynamic oscillatory tests. To evaluate the conversion of CC during polymerisation, degree of conversion tests were conducted by using FTIR spectroscopy. The results obtained for FRC samples were further compared with that of particulate filled composite (PFC) samples, with 55% strontium filler particles only within the same resin system. The relationship between post-gel shrinkage strain at different depths, rheological behaviour and degree of conversion was also explored. The experimental results from the sensor embedded materials suggested that the post-gel shrinkage strain was higher at the top surface (depth 0 mm) and was 50% more than at the bottom surface (depth of 5 mm) for dental FRC as well as PFC samples. Further, similar flow behaviour and not significant different (p<0.05) degree of conversion (DC), post-gel shrinkage strain for dental PFC and FRC composites was observed, establishing a convincing positive relationship between all the key factors and further implying that replacement of fibres with fillers did not affect the overall post-gel polymerisation shrinkage behaviour in dental composites. This investigation has also demonstrated that fibre optic sensors-based shrinkage measurements can be an ideal technique to evaluate post-gel shrinkage performance of dental resins with PFCs or FRCs.

Dimensional stability of short fibre reinforced flowable dental composites.

Fibre-reinforced dental composites are proven to have superior mechanical properties in comparison with micro/nano/hybrid filled composites. However, the addition of small quantities of short glass fibres could affect the dimensional stability of the restoration both during initial stages as well as through the life of the restoration. This in-vitro study aims at evaluating the physical properties of short S-Glass reinforced flowable dental composites. Two S-Glass short fibre-particulate reinforced (5 wt% of aspect ratios 50 and 70) and one particulate only reinforced flowable dental composites were prepared with UDMA-TEGDMA based dental monomer systems. Samples were photopolymersied for 60 s and stored in distilled water at 37 °C for 24 h before testing. Depth of cure (through-thickness microhardness), volumetric shrinkage (Archimedes technique), polymerisation stress (cantilever based tensometer), curing exotherm (thermocouple), water sorption and solubility (ISO 4049) and thermal expansion coefficient (dilatometer) were determined. The test results were statistically analysed using one-way ANOVA (p < 0.05). Depth of cure increased by 41%, volumetric shrinkage increased by 8.3%, shrinkage stress increased by 37.6%, exotherm increased by 20.2%, and thermal expansion reduced by 6.4% while water sorption and solubility had a negligible effect with the inclusion of short glass fibres. The study demonstrates that within the same organic resin system and quantity, a small replacement of fillers with short fibres could significantly affect the dimensional stability of the composite system. In conjunction with mechanical properties, this study could help clinicians to gain confidence in fibre reinforced dental composite restorative system.

Post-gel polymerisation shrinkage profiling of polymer biomaterials using a chirped fibre Bragg grating.

A strain profile measurement technique using a chirped fibre Bragg grating (CFBG) sensor by implementing an integration of differences (IOD) method is reported in this paper. Using the IOD method the spatial distribution of strain along the length of the CFBG is extracted from its power reflectance spectra. As a proof of concept demonstration, the developed technique is applied to measure the polymerisation shrinkage strain profile of a photo-cured polymer dental composite which exhibits a non-uniform strain distribution attributed to the curing lamp characteristics. The result from the CFBG technique is compared with that of an FBG array embedded in the dental composite and is correlated with the degree of conversion of the material which also depends on the curing lamp intensity distribution. This technology will have significant impact and applications in a range of medical, materials and engineering areas where strain or temperature gradient profile measurement is required in smaller scales.

Evaluation of rheological behaviour of flowable dental composites reinforced with low aspect ratio micro-sized glass fibres.

OBJECTIVE: Experimental investigation is carried out to determine the flowability and stickiness of the developed composite material for dental restoration containing low aspect ratio (AR ≤ 100) surface treated micro-sized glass fibres. METHODS: Specimens are manufactured by mixing low AR (50/70/100) micro-sized glass fibres with two different weight fractions (5%/10%) into UDMA/TEGDMA based resin. Particulate filler composite (PFC) containing 55% glass fillers is used as the control group. Dynamic oscillatory strain sweep tests are conducted to analyse the linear viscoelastic behaviour. Solid-to fluidic transition behaviour of dental composites is also calculated in terms of flow and yield stresses. Furthermore, the oscillatory frequency sweep tests are conducted at three different strains (0.5%, 5% and 50%) resembling the positioning of unset paste onto restorations for different real-life clinical situations. Additionally, stickiness of dental composites with handling instrument (steel) and dentine covered with bonding agent is also evaluated. RESULTS: The results suggested the all the FRC groups exhibited non-Newtonian, shear-thinning behaviour. It is further established that inclusion of 5% of 50/70AR fibres into dental composites does not affect the flowability. Simultaneously, stickiness with dentine covered with bonding agent is more for these two compositions as compared to that of handling instrument (steel). SIGNIFICANCE: This study suggest that visco-elastic properties of dental composites are greatly affected by the type of filler (spherical shaped particulate fillers or rod-shaped fibres) as well as fibre weight fraction/fibre AR. This phenomenon can be attributed to the varying interactions between micro-sized fibres of different AR/weight fraction, particulate fillers and monomers.

Study of the effect of source signal bandwidth on ratiometric wavelength measurement.

We derive an analytic equation for a ratiometric wavelength measurement system and analyze the influence of the optical source signal bandwidth. Our investigation shows that in a particular optical sensing system, the higher the bandwidth of the optical signal, the better resolution the system will achieve. Experiments based on two types of optical signals (output signal of a tunable laser and a fiber Bragg grating) were carried out, and experimental results verified both the simulation results and the theoretical analysis.

Clinical utility of pressure feedback to socket design and fabrication.

BACKGROUND: The clinical utility of measuring pressure at the prosthetic socket-residual limb interface is currently unknown. OBJECTIVES: This study aimed to identify whether measuring interface pressure during prosthetic design and fabrication results in closer agreement in pressure measurements between sockets made by different clinicians, and a reduction in pressure over areas of concern. It also investigated whether clinicians value knowing the interface pressure during the fabrication process. STUDY DESIGN: Mixed methods. METHODS: Three prosthetists designed a complete prosthetic system for a transtibial residual limb surrogate. Standardised mechanical testing was performed on each prosthetic system to gain pressure measurements at four key anatomical locations. These measurements were provided to the clinicians, who subsequently modified their sockets as each saw fit. The pressure at each location was re-measured. Each prosthetist completed a survey that evaluated the usefulness of knowing interface pressures during the fabrication process. RESULTS: Feedback and subsequent socket modifications saw a reduction in the pressure measurements at three of the four anatomical locations. Furthermore, the pressure measurements between prosthetists converged. All three prosthetists found value in the pressure measurement system and felt they would use it clinically. CONCLUSIONS: Results suggest that sensors measuring pressure at the socket-limb interface has clinical utility in the context of informing prosthetic socket design and fabrication. If the technology is used at the check socket stage, iterative designs with repeated measurements can result in increased consistency between clinicians for the same residual limb, and reductions in the magnitudes of pressures over specific anatomical landmarks. CLINICAL RELEVANCE: This study provides new information on the value of pressure feedback to the prosthetic socket design process. It shows that with feedback, socket modifications can result in reduced limb pressures, and more consistent pressure distributions between prosthetists. It also justifies the use of pressure feedback in informing clinical decisions.

Acoustic emission and finite element study on the influence of cusp angles on zirconia dental crowns.

OBJECTIVE: The effect of cusp angle on the load-carrying capacity and failure behaviour of BionZ Diamond zirconia crowns is carried out using experimental and numerical investigations. METHODS: The experimental program using monolithic crowns were divided into three groups (n = 14) for three cusp angles, 60, 80 and 120 degrees and were tested to failure under the static load. A 2-channel acoustic emission (AE) system was used to monitor the failure process while the piezo sensors were attached to the rigid stainless-steel jig for recoding the AE events. Load-displacement and AE response were simultaneously monitored until failure of specimens. Parametric AE analysis was conducted for the factors such as amplitude, energy released, signal duration and cumulative counts, for each AE signal. Fast Fourier transform (FFT) was conducted to assess the frequency at failure. Linear finite element analysis (FEA) was carried out using commercial software Ansys Workbench 19.1 to present the stress distribution and failure modes. Post-failure surface morphology study was carried out using scanning electron microscopy (SEM) and statistical analysis was performed using Weibull analysis. RESULTS: All the samples in three different groups have failed at the mid-line, splitting the zirconia crowns into two equal pieces. The load to failure was directly proportional to the cusp angle in crowns; 120° group had the highest load-carrying capacity of 2.93 ± 0.26 kN while 60 and 80° groups had a failure load of 2.46 ± 0.53 and 2.52 ± 0.16 kN, respectively. Parametric AE analysis revealed that the failure was instantaneous and 60-degree samples had higher AE signature. FE analysis showed the crack initiation at the occlusal surface of the crown which is in agreement with the SEM images. A close agreement of results for the load and stress distribution from FEA complemented with the experimental study. SIGNIFICANCE: Optimisation of cusp-angle could help clinicians to accurately design the monolithic zirconia crown focussing on maximum load-carrying capacity, increasing the restoration life.

Smart orthopaedic implants: A targeted approach for continuous postoperative evaluation in the spine.

Real-time health monitoring systems are emerging in diverse medical fields, tracking biological and physiological signals for direct feedback to the user. Orthopaedics is yet to adapt to innovative trends in health monitoring. Despite an evident entry point during orthopaedic surgeries, clinicians remain unable to objectively examine the structural integrity and biomechanics in the operated region through implantable sensors. As such, postoperative advice can be non-specific and poorly guided. This perspective discusses the clinical need for load-sensing implants that address biomechanical postoperative monitoring, taking the example of spinal interbody cages. Research has attempted to establish sensing approaches in different orthopaedic settings; however, they fail to meet mechanical sensing requirements or lack in vivo translatability, especially in the spine. Polymeric flexible sensors and Microelectromechanical Systems (MEMS) have favourable attributes aligned to the required features for in vivo load-sensing, although these approaches are yet to be tested extensively in orthopaedics. While inductive powering is promising, wireless energy transfer and telemetry are areas of ongoing research. This perspective proposes a thorough understanding of the relevant biomechanics to identify the pertinent sensing parameters, concurrent treatment of sensing and powering aspects, and utilisation of energy harvesting for sensing and data transmission. While sensing advancements have contributed to the rise of real-time health monitoring in other fields of medicine, orthopaedics has so far been overlooked. It is the application of these innovations that will lead to the development of a new generation of 'smart' implants for continuous postoperative evaluation.

Polymerisation Shrinkage Profiling of Dental Composites using Optical Fibre Sensing and their Correlation with Degree of Conversion and Curing Rate.

Traditional polymerisation shrinkage (PS) measurement systems measure average PS of dental composites, but the true local PS varies along the length and breadth of the composite. The PS depends on the curing light intensity distribution, resultant degree of conversion (DOC) and the curing rate. In this paper, optical fibre Bragg grating (FBG) sensing based technology is used to measure the linear post-gel PS at multiple locations within dental composite specimens, and is correlated with DOC and curing rate. A commercial dental composite is used, and its post-gel PS and DOC are mapped using embedded fibre Bragg grating sensors at different curing conditions. The distance between the curing lamp and the composite specimen is varied which resulted in different intensity distribution across the specimen. The effect of curing light intensity distribution on PS, curing rate and DOC are investigated for demonstrating a relationship among them. It is demonstrated that FBG sensing method is an effective method to accurately profiling post-gel PS across the specimen.

Influence of Surface Treatment on the Interfacial and Mechanical Properties of Short S-Glass Fiber-Reinforced Dental Composites.

The influence of interfacial shear strength (IFSS) between processed short S-glass fibers (250 and 350 µm in length, 5 µm in diameter) and the dental resin (a mixture of urethane dimethacrylate and triethylene glycol dimethacrylate monomers) on the mechanical properties has been studied experimentally. The surface profile of short S-glass fibers was modified using a selective atomic level metal etching process and simple silanization process to enhance the interfacial properties. The S-glass fibers were etched in acid solutions to increase the surface roughness and selectively remove Al3+ and Mg2+ ions, which promoted the mechanical and chemical interfacial bonding reactions. The single glass fiber tensile and microdroplet pull-out tests were performed to investigate the effects of interfacial properties on the flexural strength of the resultant composites. The surface modified S-glass fibers showed an increase of 11-40% in IFSS compared to untreated glass fibers. Composites reinforced with 350 µm length glass fibers (AR-70), which were treated in piranha solution for 4 h, showed the highest improvement in overall mechanical properties, flexural strength (34.2%), modulus (9.7%), and breaking energy (51.9%), compared to the untreated fiber-reinforced composites. The modified Lewis-Nielsen equation was developed using the effective fiber length factor to accurately predict the modulus of the short fiber-reinforced composites and validated with experimental results.

Selective Atomic-Level Etching on Short S-Glass Fibres to Control Interfacial Properties for Restorative Dental Composites.

Interfacial bonding between fibre and matrix is most critical to obtain enhanced mechanical properties of the resulting composites. Here we present a new surface tailoring method of selective wet etching and organosilicon monomers (3-(Trimethoxysilyl) propyl methacrylate, TMSPMA) deposition process on the short S-Glass fibre as a reinforcing material, resulting in increased mechanical retention and strong chemical bonding between glass fibres and polymer resin (a mixture of triethylene glycol dimethacrylate (TEGDMA) and urethane dimethacrylate (UDMA) monomers). The effect of surface modification on fibre matrix interfacial strength was investigated through microdroplet tests. An S-Glass fibre treated with piranha solution (a mixture of H2O2 and H2SO4) for 24 hours followed by TMSPMA surface silanization shows highest increase up to 39.6% in interfacial shear strength (IFSS), and critical fibre length could be reduced from 916.0 µm to 432.5 µm. We find the optimal surface treatment condition in that the flexural strength of dental composites reinforced by the S-Glass fibres enhanced up to 22.3% compared to the composites without fibre surface treatments. The significant elevation in strength is attributed to changes in the surface roughness of glass fibres at atomic scale, specifically by providing the multiplied spots of the chemical bridge and nano-mechanical interlocking. The findings offer a new strategy for advanced tailoring of short S-Glass fibres to maximise the mechanical properties of biomedical and dental composites.

Polarization dependence of bend loss for a standard singlemode fiber.

Polarization dependence of bend loss caused by the polymer coating layer for a standard singlemode fiber (SMF28) is investigated theoretically and experimentally. Bend loss for SMF28 for both the TE and TM mode is calculated separately. Normalized polarization dependent loss is proposed for the characterization of the polarization sensitivity of bend loss for different bend radii. Corresponding experimental tests are presented, which agree with the theoretical results. Both the theoretical and experimental results show that the polymer coating layer has a significant influence on the polarization dependence of bend loss.