Bio-inspired copper ion-chelated chitosan coating modified UHMWPE fibers for enhanced interfacial properties of composites.

Ultra-high molecular weight polyethylene (UHMWPE) fibers are broadly applied in lightweight and high-strength composite fiber materials. However, the development of UHMWPE fibers is limited by their smooth and chemically inert surfaces. To address the issues, a modified UHMWPE fibers material has been fabricated through the chelation reaction between Cu2+ and chitosan coatings within the surface of fibers after plasma treatment, which is inspired by the hardening mechanism, a crosslinked network between metal ions and proteins/polysaccharides of the tips and edges in arthropod-specific cuticular tools. The coatings improve the surface wettability and interfacial bonding ability, which are beneficial in extending the application range of UHMWPE fibers. More importantly, compared to the unmodified UHMWPE fiber cloths, the tensile property of the modified fiber cloths is increased by 18.89% without damaging the strength, which is infrequent in modified UHMWPE fibers. Furthermore, the interlaminar shear strength and fracture toughness of the modified fibers laminate are increased by 37.72% and 135.90%, respectively. These improvements can be attributed to the synergistic effects between the surface activity and the tiny bumps of the modified UHMWPE fibers. Hence, this work provides a more straightforward and less damaging idea of fiber modification for manufacturing desirable protective and medical materials.

Lightweight Structural Biomaterials with Excellent Mechanical Performance: A Review.

The rational design of desirable lightweight structural materials usually needs to meet the strict requirements of mechanical properties. Seeking optimal integration strategies for lightweight structures and high mechanical performance is always of great research significance in the rapidly developing composites field, which also draws significant attention from materials scientists and engineers. However, the intrinsic incompatibility of low mass and high strength is still an open challenge for achieving satisfied engineering composites. Fortunately, creatures in nature tend to possess excellent lightweight properties and mechanical performance to improve their survival ability. Thus, by ingenious structure configuration, lightweight structural biomaterials with simple components can achieve high mechanical performance. This review comprehensively summarizes recent advances in three typical structures in natural biomaterials: cellular structures, fibrous structures, and sandwich structures. For each structure, typical organisms are selected for comparison, and their compositions, structures, and properties are discussed in detail, respectively. In addition, bioinspired design approaches of each structure are briefly introduced. At last, the outlook on the design and fabrication of bioinspired composites is also presented to guide the development of advanced composites in future practical engineering applications.

Protocol to construct biomimetic carbon fiber composites with improved interfacial strength.

Weak interfacial strength restricts the mechanical properties of carbon fiber-reinforced composites. Here, inspired by natural hook-groove microstructure system (HGMS) of black kite (Milvus migrans), we detail the steps to construct a biomimetic HGMS based on dopamine-functionalized carbon fibers (CFs) and zinc oxide nanorods (ZnO NRs) using a two-step modification approach. We describe the fabrication of biomimetic carbon fiber composites using vacuum-assisted contact molding (VACM) and subsequent characterization using standard comprehensive mechanical tests techniques. For complete details on the use and execution of this protocol, please refer to Wang et al. (2022).

Porous morphology and graded materials endow hedgehog spines with impact resistance and structural stability.

Hedgehog spines with evolved unique structures are studied on account of their remarkable mechanical efficiency. However, because of limitations of existing knowledge, it remains unclear how spines work as a material with a balance of stiffness and toughness. By combining qualitative three-dimensional (3D) structural characterization, material composition analysis, biomechanical analysis, and parametric simulations, the relationship between microstructural characteristic and multifunctional features of hedgehog spines is revealed here. The result shows that the fibers transform from the outer cortex to the interior cellular structures by the "T" section composed of the "L" section and a deltoid. The outer cortex, however, shows an arrangement of a layered fibrous structure. An inward change in Young's moduli is observed. In addition, these spines are featured with a sandwich structure that combines an inner porous core with an outer dense cortex. This feature confirms that the hedgehog spines are a kind of biological functionally graded fiber-reinforced composite. Biomimetic models based on the spine are then built, and the corresponding mechanical performance is tested. The results confirm that the internal cellular structure of the spine effectively improve impact resistance. Furthermore, the transverse diaphragm can prevent ellipticity, which may delay buckling. The longitudinal stiffeners also contribute to promote buckling resistance. The design strategies of the spine proposed here provide inspirations for designing T-joint composites. It also exhibits potential applications in low-density, impact and buckling resistance artificial composites. STATEMENT OF SIGNIFICANCE: The spines of a hedgehog are its protective armor that combines strength and toughness. The animal can not only withstand longitudinal and radial forces that are 1 × 106∼ 3 × 106 times the gravity generated by its own weight, but it can also survive unscathed by elastic buckling while dropping to the ground at a speed of up to 15 m/s. Here, we first demonstrate that hedgehog spines are biological graded fiber-reinforced structural composites and reveal their superior impact and buckling resistance mechanism through simulation analysis. Our results broaden the understanding of the relationship among morphology, materials, and function of hedgehog spines. It is anticipated that the survival strategies of hedgehog revealed here could provide inspirations for the development of synthetic composites with impact resistance and structural stability.

Comparative Investigation on Improved Aerodynamic and Acoustic Performance of Abnormal Rotors by Bionic Edge Design and Rational Material Selection.

Rotor plays a vital role in the dynamical system of an unmanned aerial vehicle (UAV). Prominent aerodynamic and acoustic performance are a long-term pursuit for the rotor. Inspired by excellent quiet flight characteristics of owls, this work adopted bionic edge design and rational material selection strategy to improve aerodynamic and acoustic performance of the rotor. A reference model of rotor prototype with streamlined edges was firstly generated by reverse engineering method. With inspiration from owl wings and feathers, bionic rotors with rational design on leading and trailing edges were obtained. Original and bionic rotors were fabricated with polyamide PA 12 and Resin 9400 by 3D printing technique. Aerodynamic and acoustic performance of the as-fabricated rotors were experimentally measured and analyzed in detail using a self-established test system. Comparative experimental results indicated that the aerodynamic and acoustic performance of the rotors was closely related to the bionic structures, material properties, and rotational speeds. At the same rotational speed, bionic rotor fabricated with Resin 9400 can produce a higher thrust than the prototype one and its power consumption was also reduced. The resulting noise of different bionic rotors and their directivities were comparatively investigated. The results verified the bionic edge design strategy can effectively control the turbulent flow field and smoothly decompose the airflow near the tailing edge, which resulting in enhancing the thrust and reducing the noise. This work could provide beneficial inspiration and strong clues for mechanical engineers and material scientists to design new abnormal rotors with promising aerodynamic and acoustic performance.

Interfacial reinforced carbon fiber composites inspired by biological interlocking structure.

Weak interfacial activity and poor wettability between fiber and matrix are known to be the two main factors that restrict the mechanical properties of carbon fiber-reinforced composites (CFRCs). Herein, inspired by high strength and toughness characteristics of wing feathers of Black Kite (Milvus migrans), natural hook-groove microstructure system (HGMS) and underlying mechanical interlocking mechanism were carefully investigated. Biomimetic HGMS based on dopamine-functionalized carbon fibers and ZnO nanorods were constructed successfully by a two-step modification method to enhance interfacial adhesion. Further, CFRCs featured with biomimetic HGMS were prepared by a vacuum-assisted contact molding method. Experimental results confirmed that flexural strength and interlaminar shear strength of the bioinspired CFRCs were effectively improved by 40.02 and 101.63%, respectively. The proposed bioinspired design strategy was proved to be flexible and effective and it was anticipated to provide a promising design approach and facile fabrication method for desirable CFRCs with excellent mechanical properties.