Functional Recycling of Biobased, Borate-Stabilized Insulation Materials As B Fertilizer.

Boron is a finite resource, which has been listed as a critical raw material in the EU since 2014. Glass, frits and ceramics production, as well as fertilizers are among the major uses of B. Moreover, about 50 000 t B have been applied as fire retardant and pest repellent in cellulose fiber insulation (CFI) in Europe since the 1980s. Here we propose the end-of-life utilization of borated CFI as B fertilizer, to decrease societal B consumption and to avoid costly and potentially environmentally harmful CFI incineration and deposition in landfills. In a case study, we show that CFI biochar can provide substantial amounts of B to rapeseed and sunflower, with the B plant-availability being comparable to sodium tetraborate, a conventional B fertilizer. The annual B fertilizer consumption of the EU is estimated at ∼4000 t B yr-1, which could be sustained by the B currently installed as CFI for >10 years. In addition, the annual use of B in CFI of 1100 t B yr-1 could cover ∼25% of the annual B fertilizer demand of the EU. Hence, conversion of CFI to B fertilizer provides a meaningful end-of-life strategy, which would contribute to a more resource-efficient and sustainable economy and to several of the UN Sustainable Development Goals.

Simulation of Leather Visco-Elastic Behavior Based on Collagen Fiber-Bundle Properties and a Meso-Structure Network Model.

Simulation-based prediction of mechanical properties is highly desirable for optimal choice and treatment of leather. Nowadays, this is state-of-the-art for many man-made materials. For the natural material leather, this task is however much more demanding due to the leather's high variability and its extremely intricate structure. Here, essential geometric features of the leather's meso-scale are derived from 3D images obtained by micro-computed tomography and subsumed in a parameterizable structural model. That is, the fiber-bundle structure is modeled. The structure model is combined with bundle properties derived from tensile tests. Then the effective leather visco-elastic properties are simulated numerically in the finite element representation of the bundle structure model with sliding contacts between bundles. The simulation results are validated experimentally for two animal types, several tanning procedures, and varying sample positions within the hide. Finally, a complete workflow for assessing leather quality by multi-scale simulation of elastic and visco-elastic properties is established and validated.

Mitigation of Ammonia Emissions from Cattle Manure Slurry by Tannins and Tannin-Based Polymers.

With the extensive use of nitrogen-based fertilizer in agriculture, ammonia emissions, especially from cattle manure, are a serious environmental threat for soil and air. The European community committed to reduce the ammonia emissions by 30% by the year 2030 compared to 2005. After a moderate initial reduction, the last report showed no further improvements in the last four years, keeping the 30% reduction a very challenging target for the next decade. In this study, the mitigation effect of different types of tannin and tannin-based adsorbent on the ammonia emission from manure was investigated. Firstly, we conducted a template study monitoring the ammonia emissions registered by addition of the tannin-based powders to a 0.1% ammonia solution and then we repeated the experiments with ready-to-spread farm-made manure slurry. The results showed that all tannin-based powders induced sensible reduction of pH and ammonia emitted. Reductions higher than 75% and 95% were registered for ammonia solution and cattle slurry, respectively, when using flavonoid-based powders. These findings are very promising considering that tannins and their derivatives will be extensively available due to the increasing interest on their exploitation for the synthesis of new-generation "green" materials.

Numerical Studies of the Viscosity of Reacting Polyurethane Foam with Experimental Validation.

Products made of polyurethane foam are manufactured by the chemical reaction of various low-viscosity raw materials and additives. The diversity of different formulations to meet the requirements of the market makes the characterization of their processing and flow properties important for a simple and error-free production. The modeling and simulation of such processes are equally of great importance. This provides additional findings without the expense of real tests and makes it easier to design components. The work described in this paper was carried out against this background. An experimental setup using a rheometer was developed to determine the flow and curing properties of reacting polyurethane foam reproducibly with comparable expansion conditions to industrial processes. The experiment was mathematically modelled to investigate the rheology of reacting polyurethane foams. The mathematical framework consists of coupled, non-linear, partial differential equations for the dynamics and the heat transfer processes in the system. These are solved numerically in 3D using finite volume techniques under adequate physical conditions. The accuracy of two viscosity laws according to the state of the art and their novel combination were investigated in this context. The proposed viscosity model of this study provides accurate results compared to the experiment.

A free-surface lattice Boltzmann method for modelling the filling of expanding cavities by Bingham fluids.

The filling process of viscoplastic metal alloys and plastics in expanding cavities is modelled using the lattice Boltzmann method in two and three dimensions. These models combine the regularized Bingham model for viscoplastic fluids with a free-interface algorithm. The latter is based on a modified immiscible lattice Boltzmann model in which one species is the fluid and the other one is considered to be a vacuum. The boundary conditions at the curved liquid-vacuum interface are met without any geometrical front reconstruction from a first-order Chapman-Enskog expansion. The numerical results obtained with these models are found in good agreement with available theoretical and numerical analysis.