Benchmarking Cellulose Nanocrystals Part II: New Industrially Produced Materials.

The demand for industrially produced cellulose nanocrystals (CNCs) has been growing since 2012, when CelluForce Inc. opened its inaugural demonstration plant with a production capacity of 1 tonne per day. Currently, there are 10 industrial CNC producers worldwide, each producing a unique material. Thus, academic researchers and commercial users alike must consider the properties of all available CNCs and carefully select the material which will optimize the performance of their desired application. To support these efforts, this article presents a thorough characterization of four new industrially produced CNCs including sulfated CNCs from NORAM Engineering and Constructors Ltd. (in cooperation with InnoTech Alberta and Alberta-Pacific Forest Industries Inc.) and Melodea Ltd., as well as carboxylated CNCs from Anomera Inc. and Blue Goose Biorefineries Inc. These materials were benchmarked against typical lab-made, sulfated CNCs. While all CNCs were similar in size, shape, crystallinity, and suspension quality, the sulfated CNCs had a higher surface charge density than their carboxylated counterparts, leading to higher colloidal stability. Additionally, significant differences in the rheological profiles of aqueous CNC suspensions, as well as CNC thermal stability and self-assembly behavior, were observed. As such, this article highlights both the subtle and significant differences between five CNC types and acts as a guide for end-users looking to optimize the performance of CNC-based materials.

Tuning the Physicochemical Properties of Cellulose Nanocrystals through an In Situ Oligosaccharide Surface Modification Method.

The trend to replace petroleum-based products with sustainable alternatives has shifted research efforts toward plant-based materials such as cellulose nanocrystals (CNCs). CNCs show promise in numerous applications (e.g., composites and rheological modifiers); however, maximizing their performance often requires surface modifications with complex chemistries and purification steps. Presented here is a novel surface modification method with the potential to tune CNC properties through the in situ deposition of cellulose phosphate oligosaccharides during CNC production. This was achieved by leveraging the selective solubility of oligosaccharides, which are soluble at a low pH (during the CNC hydrolysis) yet become insoluble and precipitate onto CNC surfaces upon increasing pH during quenching. Oligosaccharide-coated CNCs demonstrated subtle changes including higher surface charge densities and lower water adsorption capacities and viscosities than their unmodified counterparts. CNC surface coverage was tuned by controlling the oligosaccharide degree of polymerization. Overall, this fundamental study introduces an easily scalable modification route that opens the door for expanded CNC functionality and applications.

Optimization of cellulose nanocrystal length and surface charge density through phosphoric acid hydrolysis.

Cellulose nanocrystals (CNCs) are emerging nanomaterials with a large range of potential applications. CNCs are typically produced through acid hydrolysis with sulfuric acid; however, phosphoric acid has the advantage of generating CNCs with higher thermal stability. This paper presents a design of experiments approach to optimize the hydrolysis of CNCs from cotton with phosphoric acid. Hydrolysis time, temperature and acid concentration were varied across nine experiments and a linear least-squares regression analysis was applied to understand the effects of these parameters on CNC properties. In all but one case, rod-shaped nanoparticles with a high degree of crystallinity and thermal stability were produced. A statistical model was generated to predict CNC length, and trends in phosphate content and zeta potential were elucidated. The CNC length could be tuned over a relatively large range (238-475 nm) and the polydispersity could be narrowed most effectively by increasing the hydrolysis temperature and acid concentration. The CNC phosphate content was most affected by hydrolysis temperature and time; however, the charge density and colloidal stability were considered low compared with sulfuric acid hydrolysed CNCs. This study provides insight into weak acid hydrolysis and proposes 'design rules' for CNCs with improved size uniformity and charge density.This article is part of a discussion meeting issue 'New horizons for cellulose nanotechnology'.