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It is hard to predict the future of science. For example, when C60 and its structure were identified from the mass spectra of gas phase carbon clusters, few could have predicted the era of carbon nanotechnology which the discovery introduced. The solubilization and functionalization of C60, the identification and then synthesis of carbon nanotubes, and the generation and physics of graphene have made a scale of impact on the international R&D (and to some extent industrial) landscape which could not have been foreseen. Technology emerged from a search for molecules of astrochemical interest in the interstellar gas. This little sketch provides the authors with the confidence to present here a status report on progress toward another radical future-the synthesis of nanoparticles (typically metals) on an industrial scale without solvents and consequently effluents, without salts and their sometimes accompanying toxicity, with minimal prospects for unwanted nanoparticle escape into the environment, with a high degree of precision in the control of the size, shape and composition of the nanoparticles produced and with applications from catalysts and sensors to photonics, electronics and theranostics. In fact, our story begins in exactly the same place as the origin of the nanocarbon era-the generation and mass selection of free atomic clusters in a vacuum chamber. The steps along the path so far include deposition of such beams of clusters onto surfaces in vacuum, elucidation of the key elements of the cluster-surface interaction, and demonstrations of the potential applications of deposited clusters. The principal present challenges, formidable but solvable, are the necessary scale-up of cluster beam deposition from the nanogram to the gram scale and beyond, and the processing and integration of the nanoclusters into appropriate functional architectures, such as powders for heterogeneous catalysis, i.e., the formulation engineering problem. The research which is addressing these challenges is illustrated in this Account by examples of cluster production (on the traditional nanogram scale), emphasizing self-selection of size, controlled generation of nonspherical shapes, and nonspherical binary nanoparticles; by the scale-up of cluster beam production by orders of magnitude with the magnetron sputtering, gas condensation cluster source, and especially the Matrix Assembly Cluster Source (MACS); and by promising demonstrations of deposited clusters in gas sensing and in heterogeneous catalysis (this on the gram scale) in relevant environments (both liquid and vapor phases). The impact on manufacturing engineering of the new paradigm described here is undoubtedly radical; the prospects for economic success are, as usual, full of uncertainties. Let the readers form their own judgements.
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Over the past two decades, there has been growing interest in developing catalysts to enable Haber-Bosch ammonia synthesis under milder conditions than currently pertain. Rational catalyst design requires theoretical guidance and clear mechanistic understanding. Recently, a spin-mediated promotion mechanism was proposed to activate traditionally unreactive magnetic materials such as cobalt (Co) for ammonia synthesis by introducing hetero metal atoms bound to the active site of the catalyst surface. We combined theory and experiment to validate this promotion mechanism on a lanthanum (La)/Co system. By conducting model catalyst studies on Co single crystals and mass-selected Co nanoparticles at ambient pressure, we identified the active site for ammonia synthesis as the B5 site of Co steps with La adsorption. The turnover frequency of 0.47 ± 0.03 per second achieved on the La/Co system at 350°C and 1 bar surpasses those of other model catalysts tested under identical conditions.
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Up to date, the influence of ambient air exposure on the energetics and stability of silver clusters has rarely been investigated and compared to clusters in vacuum. Silver clusters up to 3000 atoms in size, on an amorphous carbon film, have been exposed to ambient air and investigated by atomic-resolution imaging in the aberration-corrected Scanning Transmission Electron Microscope. Ordered structures comprise more than half the population, the rest are amorphous. Here, we show that the most common ordered isomer structures is the icosahedron. These results contrast with the published behaviour of silver clusters protected from atmospheric exposure, where the predominant ordered isomer is face-centred cubic. We propose that the formation of surface oxide or sulphide species resulting from air exposure can account for this deviation in stable isomer. This interpretation is consistent with density functional theory calculations based on silver nanoclusters, in the size range 147-201 atoms, on which methanethiol molecules are adsorbed. An understanding of the effects of ambient exposure on the atomic structure and therefore functional properties of nanoparticles is highly relevant to their real-world performance and applications.
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The deposition of precisely controlled clusters from the beam onto suitable supports represents a novel method to prepare advanced cluster-based catalysts. In principle, cluster size, composition, and morphology can be tuned or selected prior to deposition. The newly invented matrix assembly cluster source (MACS) offers one solution to the long-standing problem of low cluster deposition rate. Demonstrations of the cluster activities under realistic reaction conditions are now needed. We deposited elemental silver (Ag) and gold (Au) clusters onto gram-scale powders of commercial titanium dioxide (TiO2) to investigate the catalytic oxidation of nitrophenol (a representative pollutant in water) by ozone in aqueous solution, as relevant to the removal of waste drugs from the water supply. A range of techniques, including scanning transmission electron microscopy (STEM), Brunauer-Emmett-Teller (BET) surface area test, and X-ray photoelectron spectroscopy (XPS), were employed to reveal the catalyst size, morphology, surface area, and oxidation state. Both the Ag and Au cluster catalysts proved active for the nitrophenol ozonation. The cluster catalysts showed activities at least comparable to those of catalysts made by traditional chemical methods in the literature, demonstrating the potential applications of the cluster beam deposition method for practical heterogeneous catalysis in solution.
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We report a new approach to design flexible functional material platforms based on electropolymerized polyaniline (PANI) polymer nanofilms modified with bimetallic nanoclusters (NCs) for efficient electro-oxidation of small organic molecules. Composition defined ligand free Pt0.75Ni0.25 NCs were synthesized in the gas phase using the Cluster Beam Deposition (CBD) technology and characterized using RToF, HAADF-STEM, XAFS and XPS. NCs were then directly deposited on PANI coated templates to construct electrodes. Dopamine (DP) molecules were used as a representative organic analyte and the influence of the NC-PANI hybrid atomistic structure on the electrochemical and electrocatalytic performance was investigated. The as prepared, nearly monodispersed, Pt0.75Ni0.25 NCs of ca. 2 nm diameter featuring a PtOx surface combined with a shallow platelet-like Ni-O(OH) phase formed a densely packed active surface on PANI at ultralow metal coverages. Electrochemical measurements (EIS and CV) show a 2.5 times decrease in charge transfer resistance and a remarkable 6-fold increase at lower potential in the mass activity for Pt0.75Ni0.25 NCs in comparison with their pure Pt counterparts. The enhanced electrochemical performance of the Pt0.75Ni0.25 NC hybrid's interface is ascribed to the formation of mixed Pt metal and Ni-O(OH) phases at the surface of the alloyed PtNi cores of the bimetallic NCs under electrochemical conditions combined with an efficient charge conduction pathway between NCs.
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A key challenge in nanotechnology is the rational design of multicomponent materials that beat the properties of their elemental counterparts. At the same time, when considering the material composition of such hybrid nanostructures and the fabrication process to obtain them, one should favor the use of nontoxic, abundant elements in view of the limited availability of critical metals and sustainability. Cluster beam deposition offers a solvent- and, therefore, effluent-free physical synthesis method to achieve nanomaterials with tailored characteristics. However, the simultaneous control of size, shape, and elemental distribution within a single nanoparticle in a small-size regime (sub-10 nm) is still a major challenge, equally limiting physical and chemical approaches. Here, a single-step nanoparticle fabrication method based on magnetron-sputtering inert-gas condensation is reported, which relies on selective wetting of specific surface sites on precondensed iron nanocubes by gold atoms. Using a newly developed Fe-Au interatomic potential, the growth mechanism is decomposed into a multistage model implemented in a molecular dynamics simulation framework. The importance of growth kinetics is emphasized through differences between structures obtained either experimentally or computationally, and thermodynamically favorable configurations determined via global optimization techniques. These results provide a roadmap for engineering complex nanoalloys toward targeted applications.
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Surface charge and charge transfer between nanoclusters and oxide supports are of paramount importance to catalysis, surface plasmonics, and optical energy harvesting areas. At present, high-energy X-rays and theoretical investigation are always required to determine the chemical state changes in the nanoclusters and the oxide supports, as well as the underlying transfer charge between them. This work presents the idea of using chrono-conductometric measurements to determine the chemical states of the Ru nanoclusters on CuO supports. Both icosahedral and single-crystal hexagonal close-packed Ru nanoclusters were deposited through gas-phase synthesis. To study the charge transfer phenomenon at the interface, a bias was applied to cupric oxide nanowires with metallic nanocluster decoration. In situ conductometric measurements were performed to observe the evolution of Ru into RuOx under heating conditions. Structural elucidation techniques such as transmission electron microscopy, X-ray photoelectron spectroscopy, and Kelvin probe force microscopy were employed to study the corresponding progression of structure, chemical ordering, and surface potential, respectively, as Ru(0) was oxidized to RuOx on the supporting oxide surface. Experimental and theoretical investigation of charge transfer between the nanocluster and oxide support highlighted the importance of metallic character and structure of the nanoclusters on the interfacial charge transfer, thus allowing the investigation of surface charge behavior on oxide-supported catalysts, in situ, during catalytic operation via conductometric measurements.
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In situ transmission electron microscopy provides exciting opportunities to address fundamental questions and technological aspects related to functional nanomaterials, including the structure-property relationships of miniaturized electronic devices. Herein, we report the in situ chemoresistive sensing in the environmental transmission electron microscope (TEM) with a single SnO2 nanowire device, studying the impact of surface functionalization with heterogeneous nanocatalysts. By detecting toxic carbon monoxide (CO) gas at ppm-level concentrations inside the microscope column, the sensing properties of a single SnO2 nanowire were characterized before and after decoration with hybrid Fe-Pd nanocubes. The structural changes of the supported nanoparticles induced by sensor operation were revealed, enabling direct correlation with CO sensing properties. Our novel approach is applicable for a broad range of functional nanomaterials and paves the way for future studies on the relationship between chemoresistive properties and nanoscale morphology.
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In recent years, due to its inherent flexibility, magnetron-sputtering has been widely used to synthesise bi-metallic nanoparticles (NPs) via subsequent inert-gas cooling and gas-phase condensation of the sputtered atomic vapour. Utilising two separate sputter targets allows for good control over composition. Simultaneously, it involves fast kinetics and non-equilibrium processes, which can trap the nascent NPs into metastable configurations. In this study, we observed such configurations in immiscible, bi-metallic Ag-Cu NPs by scanning transmission electron microscopy (S/TEM) and electron energy-loss spectroscopy (EELS), and noticed a marked difference in the shape of NPs belonging to Ag- and Cu-rich samples. We explained the formation of Janus or Ag@Cu core/shell metastable structures on the grounds of in-flight mixed NP coalescence. We utilised molecular dynamics (MD) and Monte Carlo (MC) computer simulations to demonstrate that such configurations cannot occur as a result of nanoalloy segregation. Instead, sintering at relatively low temperatures can give rise to metastable structures, which eventually can be stabilised by subsequent quenching. Furthermore, we compared the heteroepitaxial diffusivities along various surfaces of both Ag and Cu NPs, and emphasised the differences between the sintering mechanisms of Ag- and Cu-rich NP compositions: small Cu NPs deform as coherent objects on large Ag NPs, whereas small Ag NPs dissolve into large Cu NPs, with their atoms diffusing along specific directions. Taking advantage of this observation, we propose controlled NP coalescence as a method to engineer mixed NPs of a unique, patterned core@partial-shell structure, which we refer to as a "glass-float" (ukidama) structure.
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In this work, we study the formation mechanisms of iron nanoparticles (Fe NPs) grown by magnetron sputtering inert gas condensation and emphasize the decisive kinetics effects that give rise specifically to cubic morphologies. Our experimental results, as well as computer simulations carried out by two different methods, indicate that the cubic shape of Fe NPs is explained by basic differences in the kinetic growth modes of {100} and {110} surfaces rather than surface formation energetics. Both our experimental and theoretical investigations show that the final shape is defined by the combination of the condensation temperature and the rate of atomic deposition onto the growing nanocluster. We, thus, construct a comprehensive deposition rate-temperature diagram of Fe NP shapes and develop an analytical model that predicts the temporal evolution of these properties. Combining the shape diagram and the analytical model, morphological control of Fe NPs during formation is feasible; as such, our method proposes a roadmap for experimentalists to engineer NPs of desired shapes for targeted applications.
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We report a facile single-step synthesis of ternary hybrid nanoparticles (NPs) composed of multiple dumbbell-like iron-silver (FeAg) cores encapsulated by a silicon (Si) shell using a versatile co-sputter gas-condensation technique. In comparison to previously reported binary magneto-plasmonic NPs, the advantage conferred by a Si shell is to bind the multiple magneto-plasmonic (FeAg) cores together and prevent them from aggregation at the same time. Further, we demonstrate that the size of the NPs and number of cores in each NP can be modulated over a wide range by tuning the experimental parameters.