On the Droplet Size and Application of Wettability Analysis for the Development of Ink and Printing Substrates.

For the printing industry to grow and for companies in the field to remain competitive, there is a drive toward enhancing research and development so that costs of inks and substrates can be minimized. This paper details one of the first studies into the importance of liquid droplet size for applying wettability science to the development of inks and substrates using a newly developed picoliter droplet dispensing system (PDDS). Differences between using microliter, µL (0.2-5 µL), and picoliter, pL (15-380 pL), droplets for wettability analysis is considered, showing the importance of using pL droplets within the development of inks and substrates for printing applications. This is due to differences in contact angle being up to 40° when comparing results from pL- and µL-sized water-based droplets. Wetting, absorption, and evaporation behavior of different droplet sizes are also discussed with specific consideration to the use of wettability science for ink development and the development of inkjet printing substrates. A newly developed commercially available water-based blue ink and a commercially available water-based black ink are studied using pL experimentation to show how pL-sized droplets for inkjet wettability analysis is the optimum volume range to ensure optimized inkjet printing analysis and development.

Quasi-Continuous Wave Pulsed Laser Welding of Copper Lap Joints Using Spatial Beam Oscillation.

Laser beam welding of copper (Cu) using near-infrared radiation is extremely challenging due to its high thermal conductivity and large laser reflectivity. In the present study, the challenges and benefits of using spatial beam oscillation during quasi-continuous wave (QCW) pulsed laser beam welding of 0.4 mm Cu to 1 mm Cu in lap joint configuration are presented. This work demonstrates how laser beam oscillating parameters can be used to control the laser weld quality and laser weld dimensions for Cu-Cu joining. Compared to a non-oscillated laser beam, welds made using laser beam oscillation showed fewer spatters, porosities, and better surface quality. Four levels of oscillating amplitudes (0.2 mm, 0.4 mm, 0.6 mm, and 0.8 mm) and oscillating frequencies (100 Hz, 200 Hz, 300 Hz, and 400 Hz) were compared to reveal the effect of beam oscillation parameters. The weld width was mainly controlled by oscillating amplitude, while weld penetration was affected by both oscillating amplitude and frequency. As the oscillating amplitude increased, the weld width increased while the weld penetration decreased. Increasing the oscillating frequency reduced the weld penetration but had a negligible effect on the weld width. The maximum tensile force of approximately 1944 N was achieved for the joint with a high width-to-depth ratio with an oscillating amplitude of 0.8 mm and an oscillating frequency of 200 Hz.