Comparative Energetics of Various Membrane Distillation Configurations and Guidelines for Design and Operation.

This paper presents a comparative performance study of single-stage desalination processes with major configurations of membrane distillation (MD) modules. MD modules covered in this study are (a) direct contact MD (DCMD), (b) vacuum MD (VMD), (c) sweeping gas MD (SGMD), and (d) air gap MD (AGMD). MD-based desalination processes are simulated with rigorous theoretical MD models supported by molecular thermodynamic property models for the accurate calculation of performance metrics. The performance metrics considered in MD systems are permeate flux and energy efficiency, i.e., gained output ratio (GOR). A general criterion is established to determine the critical length of these four MDs (at fixed width) for the feasible operation of desalination in a wide range of feed salinities. The length of DCMD and VMD is restricted by the feed salinity and permeate flux, respectively, while relatively large AGMD and SGMD are allowed. The sensitivity of GOR flux with respect to permeate conditions is investigated for different MD configurations. AGMD outperforms other configurations in terms of energy efficiency, while VMD reveals the highest permeate production. With larger MD modules, utilization of thermal energy supplied by the hot feed for evaporation is in the order of VMD > AGMD > SGMD > DCMD. Simulation results highlight that energy efficiency of the overall desalination process relies on the efficient recovery of spent for evaporation, suggesting potential improvement in energy efficiency for VMD-based desalination.

A pilot study of spiral-wound air gap membrane distillation process and its energy efficiency analysis.

Brine disposal is a major drawback for seawater desalination. Membrane distillation (MD) is an emerging technology to treat a high saline water including brine disposal instead of reverse osmosis, multi-stage flash and multi-effect distillation. This study investigated a pilot scale of a spiral-wound air gap MD (AGMD) module and evaluated its efficiency. A pilot-scale AGMD module with design production capacity of 10 m3/d was operated. Experiments with varying flow velocity showed increasing trend of water vapor flux as flow velocity increases. The temperature is one of the significant points in maximizing water permeate vapor flux in MD. Increasing temperature from 65 °C to 75 °C in evaporator channel has increased flux from 0.59 to 1.15 L/m2/h. Under various conditions, specific thermal energy consumption (STEC) and gained output ratio (GOR) was used to analyze energy efficiency. The pilot plant showed high GOR value in spite of a limited heating and cooling source available at the site. The highest GOR achieved was 3.54 with STEC of 182.78 kWh/m3. This study provides an overview of operation experience and its data analysis related to temperature, concentration, flow rate and energy supply.