Corrosion Activity of Ultrafine-Grained Pure Magnesium and ZK60 Magnesium Alloy in Phosphate Buffered Saline Solution.

The magnesium alloy ZK60 is a promising candidate as a material for biodegradable implants. One of the most important factors for biodegradable implants is the modification of their corrosion behavior to match the requirements for the healing bone or tissue. The corrosion behavior can be influenced by different factors, among them the grain size, which can be changed by severe plastic deformation processes such as High Pressure Torsion Extrusion (HPTE). This study focuses on the corrosion behavior of samples of pure magnesium and ZK60 before and after HPTE, and the influence of the microstructure on the corrosion activity. The samples are subjected to immersion tests in phosphate buffered saline solution (PBS). The corrosion activity is defined by the emerging hydrogen volume from the corrosion process which is collected and by subsequently observing the resulting sample surfaces. The findings of this study suggest that pure magnesium shows lower corrosion activities than ZK60 and that HPTE processing leads to higher corrosion activities in PBS.

Corrosion Products Formed on MgZr Alloy Embedded in Geopolymer Used as Conditioning Matrix for Nuclear Waste-A Proposition of Interconnected Processes.

Geopolymer has been selected as a hydraulic mineral binder for the immobilization of MgZr fuel cladding coming from the dismantling of French Uranium Natural Graphite Gas reactor dedicated to a geological disposal. In this context, the corrosion processes and the nature of the corrosion products formed on MgZr alloy in a geopolymer matrix with and without the corrosion inhibitor NaF have been determined using a multiscale approach combining in situ Grazing Incidence hard X-ray Diffraction, Raman microspectroscopy, Scanning and Transmission Electron Microscopies coupled to Energy Dispersive X-ray Spectroscopy. The composition, the morphology, and the porous texture of the corrosion products were characterized, and the effect of the corrosion inhibitor NaF was evidenced. The results highlighted the formation of Mg(OH)2-xFx. In addition, in presence of NaF, NaMgF3 forms leading to a decrease of the thickness and the porosity of the corrosion products layer. Moreover, a precipitation of magnesium silicates within the porosity of the geopolymer was evidenced. Finally, we propose a detailed set of interconnected processes occurring during the MgZr corrosion in the geopolymer.

Ultrasound-assisted synthesis of zinc molybdate nanocrystals and molybdate-doped epoxy/PDMS nanocomposite coatings for Mg alloy protection.

Zinc molybdate (ZM) is a safer anticorrosive additive for cooling systems when compared with chromates and lead salts, due to its insolubility in aqueous media. For most molybdate pigments, their molybdate anion (MoO4-2) acts as an anionic inhibitor and its passivation capacity is comparable with chromate anion (CrO4-2). To alleviate the environmental concerns involving chromates-based industrial protective coatings, we have proposed new alternative in this work. We have synthesized ZM nanocrystals via ultrasound-assisted process and encapsulated them within an epoxy/PDMS coating towards corrosion protection. The surface morphology and mechanical properties of these ZM doped epoxy/PDMS nanocomposite coatings is exhaustively discussed to show the effect of ZM content on protective properties. The presence of ZM nanocrystals significantly contributed to the corrosion barrier performance of the coating while the amount of ZM nanocrystals needed to prepare an epoxy coating with optimum barrier performance was established. Beyond 2 wt% ZM concentration, the siloxane-structured epoxy coating network became saturated with ZM pigments. This further broadened inherent pores channels, leading to the percolation of corrosion chloride ions through the coating. SEM evidence has revealed proof of surface delamination on ZM3 coating. A model mechanism of corrosion resistance has been proposed for ZM doped epoxy/PDMS nanocomposite coatings from exhaustive surface morphological investigations and evidence. This coating matrix may have emerging applications in cooling systems as anticorrosive surface paints as well as create an avenue for environmental corrosion remediation.

Differential magnesium implant corrosion coat formation and contribution to bone bonding.

Magnesium alloys are presently under investigation as promising biodegradable implant materials with osteoconductive properties. To study the molecular mechanisms involved, the potential contribution of soluble magnesium corrosion products to the stimulation of osteoblastic cell differentiation was examined. However, no evidence for the stimulation of osteoblast differentiation could be obtained when cultured mesenchymal precursor cells were differentiated in the presence of metallic magnesium or in cell culture medium containing elevated magnesium ion levels. Similarly, in soft tissue no bone induction by metallic magnesium or by the corrosion product magnesium hydroxide could be observed in a mouse model. Motivated by the comparatively rapid accumulation solid corrosion products physicochemical processes were examined as an alternative mechanism to explain the stimulation of bone growth by magnesium-based implants. During exposure to physiological solutions a structured corrosion coat formed on magnesium whereby the elements calcium and phosphate were enriched in the outermost layer which could play a role in the established biocompatible behavior of magnesium implants. When magnesium pins were inserted into avital bones, corrosion lead to increases in the pull out force, suggesting that the expanding corrosion layer was interlocking with the surrounding bone. Since mechanical stress is a well-established inducer of bone growth, volume increases caused by the rapid accumulation of corrosion products and the resulting force development could be a key mechanism and provide an explanation for the observed stimulatory effects of magnesium-based implants in hard tissue. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 105A: 697-709, 2017.