The Performance of a Passive Autoranging Method for a Photonic Current Transducer.

This paper reports on the testing and evaluation of a passive autoranging (AR) method designed to dynamically extend the measurement range of a photonic current transducer (PCT) to pave the way toward a realization of a combined metering- and protection-class current sensor. The PCT utilizes a current transformer (CT), a piezoelectric transducer (PZT), and a fiber Bragg grating (FBG) to enable current measurement at multiple points in an electrical power network whereby multiple sensors are deployed and interrogated serially using a single optical fiber. The autoranging technique relies on incorporating static MOSFET switches to instantaneously short individual serially connected CT burdens in response to a measured current magnitude exceeding pre-set thresholds. The AR circuit switching events produce distinctive signal features that are used by the proposed switching algorithm to apply appropriate scaling factors to reconstruct the measured current from the optical signal. It is shown through laboratory experiments that the AR circuit correctly reacts to pre-set burden current thresholds of 130% of the nominal value and 22 times the nominal value, signifying its "metering" and "protection" range boundaries. The circuit reaction time is below 4 ms, rendering it suitable for standard power system protection purposes. Moreover, the operation of the AR circuit is demonstrated for burden currents of up to 100 A for over 1 s, satisfying a test procedure for the secondary CT circuit, as required by some power system operators. It is demonstrated that the proposed switching algorithm allows for a correct reconstruction of the burden currents from the optical signal acquired by the FBG interrogator, offering the potential to realize a dual-class optical current sensor.

Explore Ultrasonic-Induced Mechanoluminescent Solutions towards Realising Remote Structural Health Monitoring.

Ultrasonic guided waves, which are often generated and detected by piezoelectric transducers, are well established to monitor engineering structures. Wireless solutions are sought to eliminate cumbersome wire installation. This work proposes a method for remote ultrasonic-based structural health monitoring (SHM) using mechanoluminescence (ML). Propagating guided waves transmitted by a piezoelectric transducer attached to a structure induce elastic deformation that can be captured by elastico-ML. An ML coating composed of copper-doped zinc sulfide (ZnS:Cu) particles embedded in PVDF on a thin aluminium plate can be used to achieve the elastico-ML for the remote sensing of propagating guided waves. The simulation and experimental results indicated that a very high voltage would be required to reach the threshold pressure applied to the ML particles, which is about 1.5 MPa for ZnS particles. The high voltage was estimated to be 214 Vpp for surface waves and 750 Vpp for Lamb waves for the studied configuration. Several possible technical solutions are suggested for achieving ultrasonic-induced ML for future remote SHM systems.

Development of a Pavement-Embedded Piezoelectric Harvester in a Real Traffic Environment.

Road pavements are spread over large areas and convey various possibilities for energy sources such as high thermal gradients due to their materials and colors, wind corridors, large flat areas for solar harvesting, and heavy loading from traffic. The latest advances in road energy generation have been discretely implemented and have mainly focused on photovoltaic surface applications; other studies have explored the use of piezoelectric transducers with high stresses for better energy-production performance but limited life span. This study explores the stresses on pavement surfaces from traffic loading shockwaves that yield to the natural frequency vibration a piezoelectric harvester using a cantilever array. The passing vehicles triggered 16 piezoelectric sensors divided into four embedded steel profiles. The peak electrical power obtained in the experiment was 55.6 µW with a single transducer using a tip mass of 16 g. The proposed harvester demonstrated potential for applications in micro-generation of energy with limited infrastructure modification and high endurance under traffic loading over time. Its generation capacity is around 50 mWh a month with 16 piezoelectric cantilevers installed (for a commercial traffic volume of 1500 vehicles a day), enough to power a 200 m flashing LED raised marker strip to guide drivers for lane alignment during night shifts.

Assessment of the Influence of the Geometrical Shape of the Damper on the Efficiency of an Ultrasonic Operation Piezoelectric Transducer.

The results of a study on the geometric shape of the damper on the efficiency of the ultrasonic piezoelectric transducer are presented. In particular, a damper in the form of a truncated cone is considered, the generatrix of which has an inclination angle α relative to the diameter of the piezoceramic plate. The shape of the damper in the form of a truncated cone is chosen based on the a priori assumption that this helps to increase the path of the wave in the damper material due to numerous reflections in it. A criterion for the efficiency of damper operation is proposed. The optimal (from the point of view of the damper efficiency) value of the angle α was determined theoretically and experimentally. The technology of its production is described. Satisfactory agreement between the results of theoretical and experimental studies was noted.

Modeling of Ammunition Dynamic Pressure Measurement Chain in Ballistic Tests.

The use of piezoelectric transducers for internal dynamic pressure measurements in ammunition testing provides a significant advantage in the development and performance analysis of weapons and ammunition. Knowledge of the electrical characteristics of the dynamic pressure measurement chain, which includes the piezoelectric transducer and the charge amplifier, is a relevant condition for the design of interior ballistics pressure measurement systems. Thus, this study aims to characterize and model a piezoelectric transducer and its associated charge amplifier. First, the piezoelectric transducer was characterized using impedance analysis and modeled using a least squares curve-fitting tool, according to the Butterworth-Van Dyke model. Next, the charge amplifier was characterized through response analysis based on known inputs and modeled using LTSpice simulation techniques and the least squares curve-fit tool. Consequently, a measurement chain model is presented and simulated for two cases with different impulse signals. The first impulse signal was obtained from an interior ballistics computer simulation, and in the second case, it was considered the negative step signal characteristic of the calibration of piezoelectric transducers by means of dead weight. From the simulations, it was possible to verify the effectiveness of the model, which provided results with a low error in relation to the original pressure curve, and its applicability is demonstrated by the result of the simulation of the pressure variation in the calibration, where the attenuation of the signal can be visualized as the characteristic of the input curve changes.

Improving APT Systems' Performance in Air via Impedance Matching and 3D-Printed Clamp.

This paper presents a study on improving the performance of the acoustic piezoelectric transducer system in air, as the low acoustic impedance of air leads to suboptimal system performance. Impedance matching techniques can enhance the acoustic power transfer (APT) system's performance in air. This study integrates an impedance matching circuit into the Mason circuit and investigates the impact of fixed constraints on the piezoelectric transducer's sound pressure and output voltage. Additionally, this paper proposes a novel equilateral triangular peripheral clamp that is entirely 3D-printable and cost-effective. This study analyses the peripheral clamp's impedance and distance characteristics and confirms its effectiveness through consistent experimental and simulation results. The findings of this study can aid researchers and practitioners in various fields that employ APT systems to improve their performance in air.

A Driving Power Supply for Piezoelectric Transducers Based on an Improved LC Matching Network.

In the ultrasonic welding system, the ultrasonic power supply drives the piezoelectric transducer to work in the resonant state to realize the conversion of electrical energy into mechanical energy. In order to obtain stable ultrasonic energy and ensure welding quality, this paper designs a driving power supply based on an improved LC matching network with two functions, frequency tracking and power regulation. First, in order to analyze the dynamic branch of the piezoelectric transducer, we propose an improved LC matching network, in which three voltage RMS values are used to analyze the dynamic branch and discriminate the series resonant frequency. Further, the driving power system is designed using the three RMS voltage values as feedback. A fuzzy control method is used for frequency tracking. The double closed-loop control method of the power outer loop and the current inner loop is used for power regulation. Through MATLAB software simulation and experimental testing, it is verified that the power supply can effectively track the series resonant frequency and control the power while being continuously adjustable. This study has promising applications in ultrasonic welding technology with complex loads.

Development of Multilayer Transducer and Omnidirectional Reflection Model for Active Reflection Control.

Underwater detection is accomplished using an underwater ultrasonic sensor, sound navigation and ranging (SONAR). Stealth to avoid detection by SONAR plays a major role in modern underwater warfare. In this study, we propose a smart skin that avoids detection by SONAR via controlling the signal reflected from an unmanned underwater vehicle (UUV). The smart skin is a multilayer transducer composed of an acoustic window, a double-layer receiver, and a single-layer transmitter. It separates the incident signal from the reflected signal from outside through the time-delay separation method and cancels the reflected wave from the phase-shifted transmission sound. The characteristics of the receiving and transmitting sensors were analyzed using a finite element analysis. Three types of devices were compared in the design of the sensors. Polyvinylidene fluoride (PVDF), which had little effect on the transmitted sound, was selected as the receiving sensor. A stacked piezoelectric transducer with high sensitivity compared to a cymbal transducer was used as the transmitter. The active reflection control system was modeled and verified using 2D 360° reflection experiments. The stealth effect that could be achieved by applying a smart skin to a UUV was presented through an active reflection-control omnidirectional reflection model.

Design and Implementation of a Passive Autoranging Circuit for Hybrid FBG-PZT Photonic Current Transducer.

In this paper, we present a novel technique for passively autoranging a photonic current transducer (PCT) that incorporates a current transformer (CT), piezoelectric transducer (PZT) and fiber Bragg grating (FBG). Due to the usage of single-mode fiber and FBG, multiple PCTs can be interconnected and distributed over a long distance, for example along a power network, greatly reducing the cost of sensor deployment and offering other unique advantages. The autoranging technique relies on the usage of multiple, serially connected CT burden resistors and associated static MOSFET switches to realize instantaneous shortening of the resistors in response to increasing measured current. This functionality is realized passively, utilizing a modular, µW-power comparator circuit that powers itself from the electrical energy supplied by the CT within a small fraction of the 50/60 Hz cycle. The resultant instantaneous changes in sensor gain will be ultimately detected by the central FBG interrogator through real-time analysis of the optical signals and will be used to apply appropriate gain scaling for each sensor. The technique will facilitate the usage of a single PCT to cover an extended dynamic range of the measurement that is required to realize a combined metering- and protection-class current sensor. This paper is limited to the description of the design process, construction, and testing of a prototype passive autoranging circuitry for integration with the PCT. The two-stage circuitry that is based on two burden resistors, 1 Ω and 10 Ω, is used to prove the concept and demonstrate the practically achievable circuit characteristics. It is shown that the circuit correctly reacts to input current threshold breaches of approximately 2 A and 20 A within a 3 ms reaction time. The circuit produces distinct voltage dips across burden resistors that will be used for signal scaling by the FBG interrogator.

Surface Crack Monitoring by Rayleigh Waves with a Piezoelectric-Polymer-Film Ultrasonic Transducer Array.

This paper presents a method for measuring surface cracks based on the analysis of Rayleigh waves in the frequency domain. The Rayleigh waves were detected by a Rayleigh wave receiver array made of a piezoelectric polyvinylidene fluoride (PVDF) film and enhanced by a delay-and-sum algorithm. This method employs the determined reflection factors of Rayleigh waves scattered at a surface fatigue crack to calculate the crack depth. In the frequency domain, the inverse scattering problem is solved by comparing the reflection factor of the Rayleigh waves between the measured and the theoretical curves. The experimental measurement results quantitatively matched the simulated surface crack depths. The advantages of using the low-profile Rayleigh wave receiver array made of a PVDF film for detecting the incident and reflected Rayleigh waves were analyzed in contrast with those of a Rayleigh wave receiver using a laser vibrometer and a conventional lead zirconate titanate (PZT) array. It was found that the Rayleigh waves propagating across the Rayleigh wave receiver array made of the PVDF film had a lower attenuation rate of 0.15 dB/mm compared to that of 0.30 dB/mm of the PZT array. Multiple Rayleigh wave receiver arrays made of the PVDF film were applied for monitoring surface fatigue crack initiation and propagation at welded joints under cyclic mechanical loading. Cracks with a depth range of 0.36-0.94 mm were successfully monitored.

Structural Health Monitoring (SHM) Study of Polymer Matrix Composite (PMC) Materials Using Nonlinear Vibration Methods Based on Embedded Piezoelectric Transducers.

Nowadays, nonlinear vibration methods are increasingly used for the detection of damage mechanisms in polymer matrix composite (PMC) materials, which are anisotropic and heterogeneous. The originality of this study was the use of two nonlinear vibration methods to detect different types of damage within PMC through an in situ embedded polyvinylidene fluoride (PVDF) piezoelectric sensor. The two used methods are nonlinear resonance (NLR) and single frequency excitation (SFE). They were first tested on damage introduced during the manufacturing of the smart PMC plates, and second, on the damage that occurred after the manufacturing. The results show that both techniques are interesting, and probably a combination of them will be the best choice for SHM purposes. During the experimentation, an accelerometer was used, in order to validate the effectiveness of the integrated PVDF sensor.

Elastic Waves Excitation and Focusing by a Piezoelectric Transducer with Intermediate Layered Elastic Metamaterials with and without Periodic Arrays of Interfacial Voids.

Optimization of the structure of piezoelectric transducers such as the proper design of matching layers can increase maximum wave energy transmission to the host structure and transducer sensitivity. A novel configuration of an ultrasonic transducer, where elastic metamaterial insertion is introduced to provide bulk wave mode conversion and to increase wave energy transfer into a substrate, is proposed. Configurations of layered elastic metamaterials with crack-like voids are examined theoretically since they can provide wide band gaps and strong wave localization and trapping. The analysis shows that the proposed metamaterial-based matching layers can sufficiently change wave energy transmission from a piezoelectric active element for various frequency ranges (relatively low frequencies as well as higher ones). The proposed configuration can also be useful for advanced sensing with higher sensitivity in certain frequency ranges or for demultiplexing different kinds of elastic waves.

Low-Cost Online Partial Discharge Monitoring System for Power Transformers.

The article presents in detail the construction of a low-cost, portable online PD monitoring system based on the acoustic emission (AE) technique. A highly sensitive piezoelectric transducer was used as the PD detector, whose frequency response characteristics were optimized to the frequency of AE waves generated by discharges in oil-paper insulation. The popular and inexpensive Teensy 3.2 development board featuring a 32-bit MK20DX256 microcontroller with the ARM Cortex-M4 core was used to count the AE pulses. The advantage of the system is its small dimensions and weight, easy and quick installation on the transformer tank, storage of measurement data on a memory card, battery power supply, and immediate readiness for operation without the need to configure. This system may contribute to promoting the idea of short-term (several days or weeks) PD monitoring, especially in developing countries where, with the dynamically growing demand for electricity, the need for inexpensive transformer diagnostics systems is also increasing. Another area of application is medium-power transformers (up to 100 MVA), where temporary PD monitoring using complex measurement systems requiring additional infrastructure (e.g., control cabinet, cable ducts for power supply, and data transmission) and qualified staff is economically unjustified.

Sheathless acoustic based flow cell sorter for enrichment of rare cells.

Cell enrichment is a powerful tool in many kinds of cell research, especially in applications with low abundance cell types. In this work, we developed a microfluidic fluorescence activated cell sorting device that was able to perform on-demand, low loss cell detection, and sorting. The chip utilizes three-dimensional acoustic standing waves to position all cells in the same fluid velocity regime without sheath. When the cells pass through a laser interrogation region, the scattering and fluorescent signals are detected, translated and transported to software. The target cells are then identified by gating on the plots. Short bursts of standing acoustic waves are triggered by order from PC to sort target cells within predefined gating region. For very low abundance and rare labeled lymphocytes mixed with high concentration unlabeled white blood cells (WBCs), (1-100 labeled lymphocytes are diluted in 106 WBCs in 1 ml volume fluid), the device is able to remove more than 98% WBCs and recover labeled lymphocytes with efficiency of 80%. We further demonstrated that this device worked with real clinical samples by successfully isolating fetal nucleated red blood cells (FNRBCs) in the blood samples from pregnant women with male fetus. The obtained cells were sequenced and the expressions of (sex determining region Y) SRY genes were tested to determine fetal cell proportion. In genetic analysis, the proportion of fetal cells in the final picked sample is up to 40.64%. With this ability, the device proposed could be valuable for biomedical applications involving fetal cells, circulating tumor cells, and stem cells.

Analysis of Ultrasonic Machining Characteristics under Dynamic Load.

This research focuses on the load characteristics of piezoelectric transducers in the process of longitudinal vibration ultrasonic welding. We are primarily interested in the impedance characteristics of the piezoelectric transducer during loading, which is studied by leveraging the equivalent circuit theory of piezoelectric transducers. Specifically, we propose a cross-value mapping method. This method can well map the load change in ultrasonic welding to the impedance change, aiming to obtain an equivalent model of impedance and load. The least-squares strategy is used for parameter identification during data fitting. Extensive simulations and physical experiments are conducted to verify the proposed model. As a result, we can empirically find that the result from our model agrees with the impedance characteristics from the real-life data measured by the impedance meter, indicating its potential for real practice in controller research and transducer design.

A Novel High-Speed Resonant Frequency Tracking Method Using Transient Characteristics in a Piezoelectric Transducer.

When driving the piezoelectric transducer (PT: piezo transducer), which is a key device, it is important for the ultrasonic system (using ultrasonic waves of 20 kHz or higher) to operate at a resonant frequency that can maximize the conversion of mechanical energy (vibration) from electrical energy. The resonant frequency of the PT changes during the actual operation according to the load fluctuations and environmental conditions. Therefore, to maintain a stable output in an ultrasonic system, it is essential to track the resonant frequency in a short time. In particular, fast resonant frequency tracking (RFT: resonant frequency tracking) is an important factor in the medical ultrasonic system, i.e., the system applied in this thesis. The reason is that in the case of a medical ultrasonic system, heat-induced skin necrosis, etc., may cause the procedure to be completed within a short period of time. Therefore, tracking the RFT time for maximum power transfer is an important factor; in this thesis, we propose a new high-speed RFT method. The proposed method finds the whole system resonance frequency by using the transient phenomenon (underdamped response characteristic) that appears in an impedance system, such as an ultrasonic generator, and uses this to derive the mechanical resonance frequency of the PT. To increase the accuracy of the proposed method, parameter fluctuations of the pressure of the PT, the equivalent circuit impedance analysis of the PT, and a MATLAB simulation were performed. Through this, the correlation between the resonance frequency of the ultrasonic system, including the LC filter with nonlinear characteristics and the mechanical resonance frequency of the PT, was analyzed. Based on the analyzed results, a method for tracking the mechanical resonance frequency that can transfer the maximum output to the PT is proposed in this thesis. Experiments show that using the proposed high-speed RFT method, the ultrasonic system can track the mechanical resonance frequency of the PT with high accuracy in a short time.

Active Ultrasonic Structural Health Monitoring Enabled by Piezoelectric Direct-Write Transducers and Edge Computing Process.

While the active ultrasonic method is an attractive structural health monitoring (SHM) technology, many practical issues such as weight of transducers and cables, energy consumption, reliability and cost of implementation are restraining its application. To overcome these challenges, an active ultrasonic SHM technology enabled by a direct-write transducer (DWT) array and edge computing process is proposed in this work. The operation feasibility of the monitoring function is demonstrated with Lamb wave excited and detected by a linear DWT array fabricated in situ from piezoelectric P(VDF-TrFE) polymer coating on an aluminum alloy plate with a simulated defect. The DWT array features lightweight, small profile, high conformability, and implementation scalability, whilst the edge-computing circuit dedicatedly designed for the active ultrasonic SHM is able to perform signal processing at the sensor nodes before wirelessly transmitting the data to a remote host device. The successful implementation of edge-computing processes is able to greatly decrease the amount of data to be transferred by 331 times and decrease the total energy consumption for the wireless module by 224 times. The results and analyses show that the combination of the piezoelectric DWT and edge-computing process provides a promising technical solution for realizing practical wireless active ultrasonic SHM system.

Determination of Lamb Wave Modes on Lithium-Ion Batteries Using Piezoelectric Transducers.

This work presents a method to determine the type of Lamb mode (antisymmetric or symmetric) that propagates through a lithium-ion pouch cell. To determine the type of mode and the group velocity at a specific frequency, two- and three-transducer setups were created. For these setups, it is important that all transducers have the same polarization direction. Two transducers are affixed to the center of the cell at a distance of several centimeters from each other so that the group velocity can be determined. Using cross-correlation, the group velocity of the emerging mode can be calculated. The measurement setup and the processing method was first validated with experiments on acrylic glass and aluminum plates. The measurements were supported with FEM simulations and a numerically calculated model. The output voltages of the receiving piezo-elements obtained in the FEM simulation are in agreement with the underlying theories. The phase shift, which results from the output voltage of the piezo-elements mounted one above the other on different sides of the plate, shows the type of mode. The results of the experimental determination of the Lamb mode that propagates through a lithium-ion pouch cell were validated with a numerically calculated multi-layer model and therefore validate this novel experimental approach.

A Rapid Prototyping Method for Sub-MHz Single-Element Piezoelectric Transducers by Using 3D-Printed Components.

We present a rapid prototyping method for sub-megahertz single-element piezoelectric transducers by using 3D-printed components. In most of the early research phases of applying new sonication ideas, the prototyping quickness is prioritized over the final packaging quality, since the quickness of preliminary demonstration is crucial for promptly determining specific aims and feasible research approaches. We aim to develop a rapid prototyping method for functional ultrasonic transducers to overcome the current long lead time (>a few weeks). Here, we used 3D-printed external housing parts considering a single matching layer and either air backing or epoxy-composite backing (acoustic impedance > 5 MRayl). By molding a single matching layer on the top surface of a piezoceramic in a 3D-printed housing, an entire packaging time was significantly reduced (<26 h) compared to the conventional methods with grinding, stacking, and bonding. We demonstrated this prototyping method for 590-kHz single-element, rectangular-aperture transducers for moderate pressure amplitudes (mechanical index > 1) at focus with temporal pulse controllability (maximum amplitude by <5-cycle burst). We adopted an air-backing design (Type A) for efficient pressure outputs, and bandwidth improvement was tested by a tungsten-composite-backing (Type B) design. The acoustic characterization results showed that the type A prototype provided 3.3 kPa/Vpp far-field transmitting sensitivity with 25.3% fractional bandwidth whereas the type B transducer showed 2.1 kPa/Vpp transmitting sensitivity with 43.3% fractional bandwidth. As this method provided discernable quickness and cost efficiency, this detailed rapid prototyping guideline can be useful for early-phase sonication projects, such as multi-element therapeutic ultrasound array and micro/nanomedicine testing benchtop device prototyping.

Construction and Evaluation of an Optical Medium Voltage Transducer Module Aimed at a 132 kV Optical Voltage Sensor for WAMPAC Systems.

This paper reports on the construction and characterization of an optical voltage transducer module for applications in the field of wide-area monitoring, protection, and control (WAMPAC). The optical medium voltage transducer (MVT) module was designed to be combined with a capacitive voltage divider (CVD) to form a voltage sensor intended for 132 kV high voltage (HV) networks. The MVT module comprises a combination of a piezoelectric transducer (PZT) and a fiber Bragg grating (FBG) as a core optical sensing element. Changes in the input voltage across the PZT translate into strain being detected by the FBG. The resultant FBG peak wavelength can be calibrated in terms of the input voltage to obtain a precise voltage measurement. The module was experimentally evaluated in the laboratory, and its performance was assessed based on the requirements specified by the IEC standards for electronic voltage transformers and low power voltage transformers. The results of accuracy tests demonstrate that the MVT module is free from hysteresis, within the experimental error, and is capable of simultaneously meeting the requirements for 0.1 metering and 1P protection classes specified by the IEC 60044-7 and IEC 61869-11 standards.