Efficient and Homogeneous Carbonitriding of High-Entropy Alloys by a Mechanochemical Process for Obtaining Coordinated Electromagnetic Matching.

Optimizing the impedance matching via electromagnetic adjustment is considered an effective strategy to accomplish exceptional electromagnetic wave absorption (EMA) performance. Here, we report an efficient and green process to obtain the carbonitriding FeCoNiCr high-entropy alloys (HEAs) with flake-shaped morphology by using organic cyanide (Dicyandiamide, C2H4N4) as nitrogen and carbon sources. The carbonitriding effects on the phase structure, magnetic properties, mechanical hardness, corrosion resistance, high-temperature oxidation resistance, and EMA performances were investigated systematically. The carbonitriding process optimized the impedance match by decreasing the dielectric constant via introducing the nonmetallic C and N. The #CN10 sample exhibited outstanding EMA performances with a minimum reflection loss of -32.3 dB at 7.89 GHz and a broad effective bandwidth of 4.46 GHz, which covered the majority of X-band. In addition, the carbonitriding FeCoNiCr HEAs had great mechanical properties, excellent corrosion resistance, and high-temperature oxidation resistance, indicating excellent adaptability to harsh environments as well as good EMA performances. This work provides a new idea for the preparation and design of carbonitriding EMA materials.

Syntactic Iron Foams' Properties Tailored by Means of Case Hardening via Carburizing or Carbonitriding.

Metal foam inserts are known for their high potential for weight and vibration reduction in composite gear wheels. However, most metal foams do not meet the strength requirements mandatory for the transfer of sufficiently high levels of torque by the gears. Syntactic iron and steel foams offer higher strength levels than conventional two-phase metal foams, thus making them optimum candidates for such inserts. The present study investigates to what extent surface hardening treatments commonly applied to gear wheels can improve the mechanical properties of iron-based syntactic foams. Experiments performed thus focus on case hardening treatments based on carburizing and carbonitriding, with subsequent quenching and tempering to achieve surface hardening effects. Production of samples relied on the powder metallurgical metal injection molding (MIM) process. Syntactic iron foams containing 10 wt.% of S60HS hollow glass microspheres were compared to reference materials without such filler. Following heat treatments, the samples' microstructure was evaluated metallographically; mechanical properties were determined via hardness measurements on reference samples and 4-point bending tests, on both reference and syntactic foam materials. The data obtained show that case hardening can indeed improve the mechanical performance of syntactic iron foams by inducing the formation of a hardened surface layer. Moreover, the investigation indicates that the respective thermo-chemical treatments can be applied to composite gear wheels in exactly the same way as to monolithic ones. In the surface region modified by the treatment, martensitic microstructures were observed, and as consequence, the bending limits of syntactic foam samples were increased by a factor of three.

Effects of Si/C Ratio on the Phase Composition of Si-C-N Powders Synthesized by Carbonitriding.

Si-C-N based materials possess interesting properties such as high hardness and oxidation resistance. The compacts of silicon and cornstarch with different Si/C ratios were subjected to carbonitriding at 1350-1550 °C. Reaction products were characterized by X-ray powder diffractometer (XRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM) and transmission electron microscope (TEM). The effects of Si/C ratio on the phase composition of Si-C-N powders were investigated. The results revealed that the Si/C ratio played a crucial role on the formation of crystalline silicon carbonitride (SiCN) and the phase composition of Si-C-N powders. It was demonstrated that liquid silicon is an important medium and reaction site for the introduction of nitrogen, so the Si content in reactants has affected the N content in the product. On the other hand, carbon participates in the carbonization of Si3N4 and the formation of SiC. The contents of C-N bond and SiCN in the products are carbon content-dependent. Combining the above two aspects, the maximum yield of SiCN can be achieved with the Si/C ratio of 1:1 to 1:1.5.