The use of novel packing material for improving methane oxidation in biofilters.

The use of biofilters (working bed volume of 7.85 L) for the oxidation of CH4 at low concentrations (from 0.17%v/v to 3.63%v/v, typically in waste gas from anaerobic sewage treatment) was investigated and four empty bed residence times were tested (in min): 42.8, 29.5, 19.6, and 7.4. Mixtures of organic (composted leaves) and three non-organic materials (sponge-based material - SBM, blast furnace slag - BFS, and expanded vermiculite - ExpV) were used as packing media. Along 188 operational days after the steady state was reached (95 days for start-up), the CH4 mineralization decreased while the inlet loads gradually increased from 3.0 ± 0.8 gCH4 m(-3) h(-1) to 148.8 ± 4.4 gCH4 m(-3) h(-1). The biofilter packed with ExpV showed the best results, since the CH4 conversions decreased from 95.0 ± 5.0% to 12.7 ± 3.7% as a function of inlet concentration, compared to the other two biofilters (SBM and BFS) which showed CH4 conversions decreasing from 56.0 ± 5.4% to 3.5 ± 1.2% as a function of inlet concentration. The methanotrophic activity of biomass taken from ExpV biofilter was three times higher than the activity of biomass from the other two biofilters. Taken together, these results suggested that ExpV provides an attractive environment for microbial growth, besides the mechanical resistance provided to the whole packing media, showing the potential to its use in biofiltration of diffuse CH4 emissions.

The Effect of Expanded Vermiculite on the Fire Resistance of Waterborne Acrylic Coatings.

Due to their ability to prevent or slow the spread of fires, fire-retardant coatings are utilized as the main means of fire protection for steel structures, combining easy application and high economic efficiency. This study investigates the effects of the particle size and dosage of expanded vermiculite (EV) on the fire resistance and application performance of coatings. Ammonium polyphosphate, melamine, and pentaerythritol were used as intumescent fire-retardant systems, along with waterborne hydroxyl-modified acrylic resins as the film-forming substances. The properties of fire resistance coatings were tested via scanning electron microscope (SEM), X-ray diffractometry (XRD), thermogravimetric analysis (TGA), limiting oxygen index (LOI), and cone calorimetry. The excellent fire performance of the coatings with 3 wt.% 300-mesh EV was proven, exhibiting a relative expansion of 30.43 times. Moreover, the surface structure of the charcoal layer was dense. The total smoke production (TSP) and smoke concentration (TSR) were only 0.18 m2 and 0.25 m2/m2.

Expanded Vermiculite/D-Mannitol as Shape-Stable Phase Change Material for Medium Temperature Heat Storage.

Aiming to promote the application of D-mannitol in the field of phase change thermal storage, obstacles, including low thermal storage efficiency and high supercooling, should be properly disposed of. The adoption of adaptable and low-cost supporting materials to make shape-stable phase change materials (ss-PCMs) affordable is a primary solution to solve the above shortcomings. In this study, high-performance ss-PCM for effective medium-temperature heat storage was prepared using expanded vermiculite as the support for D-mannitol preservation. Among the three candidates that treated the raw vermiculite by dilute acid, calcination, and microwave heating, the calcinated expanded vermiculite (CV) was characterized as the most suitable one. After impregnating D-mannitol into the CV carrier by vacuum, a melting enthalpy of 205.1 J/g and a crystallization enthalpy of 174.1 J/g were achieved by the as-received CV/D-mannitol ss-PCM. Additionally, the supercooling of the ss-PCM was reduced to 45.6 °C. The novel CV/D-mannitol ss-PCM also exhibited excellent reusability and stability. All the findings indicate that the abundant and inexpensive CV exhibited great potential as the supporting material for D-mannitol-based ss-PCMs, which allow effective waste heat recovery and temperature regulation.

Experimental Research on the Preparation of K2CO3/Expanded Vermiculite Composite Energy Storage Material.

Thermochemical adsorption energy storage is a potential energy utilization technology. Among these technologies, the composite energy storage material prepared by K2CO3 and expanded vermiculite (EVM) shows excellent performance. In this paper, the influence of the preparation process using the impregnation method and vacuum impregnation method on K2CO3/EVM composite material is studied. The preparation plan is further optimized with the solution concentration and the expanded vermiculite particle size as variables. In the experiment, mercury intrusion porosimetry (MIP) is used to measure the porosity and other parameters. Additionally, with the help of scanning electron microscopy (SEM), the morphological characteristics of the materials are obtained from a microscopic point of view. The effects of different preparation parameters are evaluated by comparing the experimental results. The results show that the K2CO3 specific gravity of the composite material increases with the increase of the vacuum degree, up to 70.440 wt.% (the vacuum degree is 6.7 kPa). Expanded vermiculite with a large particle size (3~6 mm) can carry more K2CO3, and content per cubic centimeter of K2CO3 can be as high as 0.466 g.

Preparation and Properties of Magnesium Phosphate Cement-Based Fire Retardant Coating for Steel.

Magnesium phosphate cement (MPC) is a potential inorganic binder for steel coating due to setting and hardening rapidly, and bonding tightly with steel. NH4H2PO4-based MPC as a fire-retardant coating for steel was investigated in this work. MPC coatings were prepared from MPC paste and MPC mortar with expanded vermiculite (EV). The physical-mechanical properties and fireproof performance of MPC coatings were investigated in detail. An infrared thermal imager was employed to collect the temperature distribution and temperature rise with time on the coating samples automatically. The X-ray diffraction (XRD) and Scanning Electron Microscope (SEM) analyses were carried out on the MPC coating after the fireproof test. Re-fire test and corrosion resistance were performed preliminarily on the MPC coating. The results showed that the fireproof performance of MPC coating met the fire protection requirement for steel as long as the thickness of the MPC paste coating was up to 10 mm, while the thickness of MPC mortar coating decreased to 4 mm when adding 40% EV (by mass). Dehydration and decomposition of reacted products in the hardened MPC coating were, to some extent, contributed to the excellent fireproof performance during the fire test. The slight ceramic formation and integration of MPC coating during the fire test would compensate for the decreasing of strength due to the dehydration and decomposition, so that the MPC coating would keep certain fireproof performance when undergoing fire again. MPC is suitable for a fire-retardant coating, while higher tensile bonding strength with steel and potential corrosion resistance on steel, as well as rapid surface drying and hardening can be achieved.

Thermomechanical and Fire Properties of Polyethylene-Composite-Filled Ammonium Polyphosphate and Inorganic Fillers: An Evaluation of Their Modification Efficiency.

The development of new polymer compositions characterized by a reduced environmental impact while lowering the price for applications in large-scale production requires the search for solutions based on the reduction in the polymer content in composites' structure, as well as the use of fillers from sustainable sources. The study aimed to comprehensively evaluate introducing low-cost inorganic fillers, such as copper slag (CS), basalt powder (BP), and expanded vermiculite (VM), into the flame-retarded ammonium polyphosphate polyethylene composition (PE/APP). The addition of fillers (5-20 wt%) increased the stiffness and hardness of PE/APP, both at room and at elevated temperatures, which may increase the applicability range of the flame retardant polyethylene. The deterioration of composites' tensile strength and impact strength induced by the presence of inorganic fillers compared to the unmodified polymer is described in detail. The addition of BP, CS, and VM with the simultaneous participation of APP with a total share of 40 wt% caused only a 3.1, 4.6, and 3 MPa decrease in the tensile strength compared to the reference value of 23 MPa found for PE. In turn, the cone calorimeter measurements allowed for the observation of a synergistic effect between APP and VM, reducing the peak heat rate release (pHRR) by 60% compared to unmodified PE. Incorporating fillers with a similar thermal stability but differing particle size distribution and shape led to additional information on their effectiveness in changing the properties of polyethylene. Critical examinations of changes in the mechanical and thermomechanical properties related to the structure analysis enabled the definition of the potential application perspectives analyzed in terms of burning behavior in a cone calorimetry test. Adding inorganic fillers derived from waste significantly reduces the flammability of composites with a matrix of thermoplastic polymers while increasing their sustainability and lowering their price without considerably reducing their mechanical properties, which allows for assigning developed materials as a replacement for flame-retarded polyethylene in large-scale non-loaded parts.

Highly Hydrophobic Polydimethylsiloxane-Coated Expanded Vermiculite Sorbents for Selective Oil Removal from Water.

Naturally abundant vermiculite clay was expanded by using an aqueous solution of H2O2 and its surface was modified with ultra-thin polydimethylsiloxane (PDMS) using facile thermal vapor deposition to prepare an ecologically friendly, low-cost oil sorbent that plays an important role in oil spillage remediation. The resulting PDMS-coated expanded vermiculite (eVMT@PDMS) particles exhibited adequate hydrophobicity and oleophilicity for oil/water separation, with numerous conical slit pores (a size of 0.1-100 µm) providing a great sorption capacity and an efficient capillarity-driven flow pathway for oil collection. Simply with using a physically-packed eVMT@PDMS tube (or pouch), selective oil removals were demonstrated above and beneath the surface of the water. Furthermore, these sorbents were successfully integrated and then applied to the advanced oil-collecting devices such as a barrel-shaped oil skimmer and a self-primed oil pump.

Evaluation and Multi-Objective Optimization of Lightweight Mortars Parameters at Elevated Temperature via Box-Behnken Optimization Approach.

In this research, the mechanical properties of lightweight mortars containing different percentages of additional powder materials has been investigated using response surface methodology (RSM). Box-Behnken design, one of the RSM techniques, was used to study the effects of silica fume content (5, 10, and 15%), vermiculite/cement (V/C) ratio (4, 6, and 8), and temperature (300, 600, and 900 °C) on the ultrasonic pulse velocity (UPV), bending strength, and compressive strength of lightweight mortars. Design expert statistical software was accustomed to determining and evaluating the mix-design of materials in mortar mixtures and temperature effect on mortars. After preliminary experimental research of the relationships between independent and response variables, regression models were built. During the selection of the model parameters, F value, p-value, and R2 values of the statistical models were taken into account by using the backward elimination technique. The results showed a high correlation between the variables and responses. Multi-objective optimization results showed that the critical temperatures for different levels of silica fume (5-10-15%) were obtained as 371.6 °C, 306.3 °C, and 436 °C, respectively, when the V/C ratio kept constant as 4. According to the results obtained at high desirability levels, it is found that the UPS values varied in the range of 2480-2737 m/s, flexural strength of 3.13-3.81 MPa, and compressive strength of 9.9-11.5 MPa at these critical temperatures. As a result of this research, RSM is highly recommended to evaluate mechanical properties where concrete includes some additional powder materials and was exposed to high temperature.

Expanded Vermiculite-Filled Polyurethane Foam-Core Bionic Composites: Preparation and Thermal, Compression, and Dynamic Cushion Properties.

In this article, expanded vermiculite (EV)-enhanced polyurethane foam bionic composites inspired by pomelo peel is proposed. The columnar lattice structure mold is employed to constitute the periodic interface structure and gradient foam structure, and the nylon nonwoven fabric is combined as the surface layer. The effects of EV content on the thermal, compression, and dynamic cushion properties of bionic composites are investigated. Results show that residual char increases with EV content, which conduces to decrease the release of heat flow. The proposed bionic composite with columnar lattice structure has optimal compressive modulus, energy absorption and dynamic cushion efficacy when 1 wt% EV is added. However, its performance decreases slowly when EV fillers are continuously added because the cell morphology is changed from round to irregular shape and the interfacial adhesion of filler-matrix is weakened. Owing to their unique bionic structure, composites can absorb 99% of the energy impacted by flat impactor within a smaller deformation and achieve 97% absorption efficiency for a hemispheric impactor in cushion test.

Enhanced Biotransformation Productivity of Gamma-Decalactone from Ricinoleic Acid Based on the Expanded Vermiculite Delivery System.

Natural gamma-decalactone (GDL) produced by biotransformation is an essential food additive with a peach-like aroma. However, the difficulty of effectively controlling the concentration of the substrate ricinoleic acid (RA) in water limits the biotransformation productivity, which is a bottleneck for industrialization. In this study, expanded vermiculite (E-V) was utilized as a carrier of RA to increase its distribution in the medium. E-V and three commonly used organic compounds were compared with respect to their effects on the biotransformation process, and the mechanism was revealed. Scanning electron microscopy, Fourier transform infrared spectroscopy and thermogravimetric analysis indicated that RA was physically adsorbed onto the surface of and inside E-V instead of undergoing a chemical reaction, which increased the opportunity for interactions between microorganisms and the substrate. The highest concentration of GDL obtained in the medium with E-V was 6.2 g/l, which was 50% higher than that in the reference sample. In addition, the presence of E-V had no negative effect on the viability of the microorganisms. This study provides a new method for producing natural GDL through biotransformation on an industrial scale.

Synthesis, characterization and properties of polyaniline/expanded vermiculite intercalated nanocomposite.

The synthesis characterization and conductivities of polyaniline/expanded vermiculite intercalated nanocomposite are presented in this paper. The conductive emeraldine salt form of polyaniline is inserted into the interlayer of expanded vermiculite to produce the nanocomposite with high conductivity. The structures and properties are characterized by transmission electron microscopy x-ray diffraction spectroscopy fourier transform infrared spectroscopy thermogravimetry analysis and by the measurements of conductivity and stability. The results show that an intercalated nanocomposite with high conductivity and stability is obtained. The synthesis conditions are optimized to obtain the highest conductivity which is 6.80 S cm-1.