RESUMO
Ultrasonic systems employing embedded piezoelectric transducers have seen increased interest in recent years. The ability to sense, actuate, and analyze the wave propagation modes in engineering structures has been fundamental to the advancement of ultrasonic structural health monitoring (SHM). This paper presents a study into the sensing and actuation properties of shear-mode (d35) piezoelectric transducers made of lead zirconate titanate (PZT) that are internally embedded in the bondline of laminate structures. The manuscript presents analytical analysis, finite element simulation, and experimental validation building from an individual piezoelectric element to a full laminate structure. The validated model was then used to perform a parametric study into the effects of d35 PZT transducer size on the strength of actuation and sensing output signal. The selectivity of d35 PZT sensors was also investigated by generating multiple wave modes in the laminate structure and inspecting the output signals. The d35 PZT sensors were found to selectively detect only certain modes of the wave propagation providing a fundamental hardware filter that could be employed to simplify signal analysis and processing. The results of this study indicate that d35 PZTs embedded in the bondline have multiple properties that can potentially be employed for ultrasonic SHM.
RESUMO
Additive manufacturing (AM) of high-performance structural ceramic components with comparative strength and toughness as conventionally manufactured ceramics remains challenging. Here, a UV-curing approach is integrated in direct ink writing (DIW), taking advantage from DIW to enable an easy use of high solid-loading pastes and multi-layered materials with compositional changes; while, avoiding drying problems. UV-curable opaque zirconia-based slurries with a solid loading of 51 vol% are developed to fabricate dense and crack-free alumina-toughened zirconia (ATZ) containing 3 wt% alumina platelets. Importantly, a non-reactive diluent is added to relieve polymerization-induced internal stresses, avoid subsequent warping and cracking, and facilitate the de-binding. For the first time, UV-curing assisted DIW-printed ceramic after sintering reveals even better mechanical properties than that processed by a conventional pressing. This is attributed to the aligned alumina platelets, enhancing crack deflection and improving the fracture toughness from 6.8 ± 0.3 MPa m0.5 (compacted) to 7.4 ± 0.3 MPa m0.5 (DIW). The four-point bending strength of the DIW ATZ (1009 ± 93 MPa) is also higher than that of the conventionally manufactured equivalent (861 ± 68 MPa). Besides homogeneous ceramic, laminate structures are demonstrated. This work provides a valuable hybrid approach to additively manufacture tough and strong ceramic components.
RESUMO
Hydrogels have been proposed for sensing, drug delivery, and soft robotics applications, yet most of these materials suffer from low mechanical robustness and high permeability to small molecules, limiting their widespread use. This study reports a general strategy and versatile method to fabricate robust, highly stretchable, and impermeable hydrogel laminates via hybrid lamination of an elastomer layer bonded between hydrogel layers. By controlling the layers' composition and thickness, it is possible to tune the stiffness of the impermeable hydrogels without sacrificing the stretchability. These hydrogel laminates exhibit ultralow surface coefficients of friction and, unlike common single-material hydrogels, do not allow diffusion of various molecules across the structure due to the presence of the elastomer layer. This feature is then used to release different model drugs and, in a subsequent experiment, to sense different pH conditions on the two sides of the hydrogel laminate. A potential healthcare application is shown using the presented method to coat medical devices (catheter, tubing, and condom) with hydrogel, to allow for drug release and sensing of environmental conditions for gastrointestinal or urinary tract.