Imaging analysis of the interface between osteoblasts and microrough surfaces of laser-sintered titanium alloy constructs.

Previous work using focused ion beam (FIB) analysis of osteoblasts on smooth and microrough Ti surfaces showed that the average cell aspect ratio and distance from the surface are greater on the rough surface. In order to better interrogate the relationship between individual cells and their substrate using multiple imaging modalities, we developed a method that tracks the same cell across confocal laser scanning microscopy (CLSM) to correlate surface microroughness with cell morphology and cytoskeleton; scanning electron microscopy (SEM) to provide higher resolution for observation of nanoroughness as well as chemical mapping via energy dispersive X-ray spectroscopy; and transmission electron microscopy (TEM) for high-resolution imaging. FIB was used to prepare thin sections of the cell-material interface for TEM, or for three-dimensional electron tomography. Cells were cultured on laser-sintered Ti-6Al-4V substrates with polished or etched surfaces. Direct cell to surface attachments were observed across surfaces, though bridging across macroscale surface features occurred on rough substrates. Our results show that surface roughness, cell cytoskeleton and gross morphology can be correlated with the cell-material cross-sectional interface at the single cell level across multiple high-resolution imaging modalities. This work provides a platform method for further investigating mechanisms of the cell-material interface.

Evaluating the progress of the UK's Material Recycling Facilities: a mini review.

Over the last 15 years, the UK has made great strides in reducing the amount of waste being sent to landfill while also increasing the amount of waste being recycled. The key drivers for this change are the European Union Landfill Directive (1999/31/EC) and the UK Landfill Tax. However, also playing their part are the growing numbers of Material Recycling Facilities (MRFs), which process recyclables. This mini review evaluates the current state of MRFs in the UK, through extensive secondary research, and detailed primary data analysis focussing on MRFs located in South-East England, UK. This study also explores technologies that aim to generate energy from waste, including Waste-to-Energy (WtE) and Refuse-derived Fuel (RDF) facilities. These facilities can have a huge appetite for waste, which can be detrimental to recycling efforts as some of the waste being sent there should be recycled. It was found that the waste sent to a typical UK MRF would recycle around 92% of materials while 6% was sent to energy recovery and the remaining 2% ended up in landfill. Therefore, the total estimated rejected or non-compliance materials from MRFs are around 8%. A key recommendation from this study is to adopt a strategy to combine MRFs with a form of energy generation, such as WtE or RDF. This integrated approach would ensure any residual waste arising from the recycling process can be used as a sustainable fuel, while also increasing the recycling rates.

Playing with Low Amounts of Expanded Graphite for Melt-Processed Polyamide and Copolyester Nanocomposites to Achieve Control of Mechanical, Tribological, Thermal and Dielectric Properties.

Polyamide 11 (PA11) and copolyester (TPC-E) were compounded through melt extrusion with low levels (below 10%) of expanded graphite (EG), aiming at the manufacturing of a thermally and electrically conductive composite resistant to friction and with acceptable mechanical properties. Thermal characterisation showed that the EG presence had no influence on the onset degradation temperature or melting temperature. While the specific density of the produced composite materials increased linearly with increasing levels of EG, the tensile modulus and flexural modulus showed a significant increase already at the introduction of 1 wt% EG. However, the elongation at break decreased significantly for higher loadings, which is typical for composite materials. We observed the increase in the dielectric and thermal conductivity, and the dissipated power displayed a much larger increase where high frequencies (e.g., 10 GHz) were taken into account. The tribological results showed significant changes at 4 wt% for the PA11 composite and 6 wt% for the TPC-E composite. Morphological analysis of the wear surfaces indicated that the main wear mechanism changed from abrasive wear to adhesive wear, which contributes to the enhanced wear resistance of the developed materials. Overall, we manufactured new composite materials with enhanced dielectric properties and superior wear resistance while maintaining good processability, specifically upon using 4-6 wt% of EG.

Tension and Compression Properties of 3D-Printed Composites: Print Orientation and Strain Rate Effects.

This study examines the impact of three factors on the tensile and compressive behaviour of 3D-printed parts: (1) the addition of short carbon fibres to the nylon filament used for 3D printing, (2) the infill pattern, and (3) the speed at which the materials are strained during testing. The results show that adding carbon fibres to the nylon filament reduces variability between tests and emphasises the effect of print orientation. When the infill pattern is aligned with the direction of loading, the tensile strength of all samples increases, with the largest increase of 100% observed in the carbon fibre-reinforced samples, compared to a 37% increase in the strength of nylon samples. The carbon fibre-reinforced samples are also highly dependent on strain rate, with a 60% increase in tensile strength observed at a faster testing speed of 300 mm/min (9 min-1) compared to 5 mm/min (0.15 min-1). Nylon samples show a decrease of approximately 10% in tensile strength at the same increased speed. The compressive strength of the composite samples increases by up to 130% when the print path is parallel to the loading direction. Increases of up to 50% are observed in the compressive modulus of the composite samples at a test speed of 255 mm/min (9 min-1) compared to 1.3 mm/min (0.05 min-1). Similar trends are not seen in pure nylon samples. This study is the first to report on the variation of Poisson's ratio of short carbon fibre-reinforced 3D-printed parts. The results show increases of up to 34% and 76% in the tensile and compressive Poisson's ratios, respectively, when printing parameters are altered. The findings from this research will contribute to the design and numerical modelling of 3D-printed composites.

Co-Influence of Nanofiller Content and 3D Printing Parameters on Mechanical Properties of Thermoplastic Polyurethane (TPU)/Halloysite Nanotube (HNT) Nanocomposites.

Thermoplastic polyurethane (TPU) belongs to a polyurethane family that possesses an elongation much higher than 300%, despite having low mechanical strength, which can be overcome by incorporating clay-based halloysite nanotubes (HNTs) as additives to manufacture TPU/HNT nanocomposites. This paper focuses on the co-influence of HNT content and 3D printing parameters on the mechanical properties of 3D printed TPU/HNT nanocomposites in terms of tensile properties, hardness, and abrasion resistance via fused deposition modelling (FDM). The optimum factor-level combination for different responses was determined with the aid of robust statistical Taguchi design of experiments (DoEs). Material characterisation was also carried out to evaluate the surface morphology, nanofiller dispersion, chemical structure, thermal stability, and phase behaviour corresponding to the DoE results obtained. It is evidently shown that HNT level and infill density play a significant role in impacting mechanical properties of 3D-printed TPU/HNT nanocomposites.

DoE Approach to Setting Input Parameters for Digital 3D Printing of Concrete for Coarse Aggregates up to 8 mm.

This paper is primarily concerned with determining and assessing the properties of a cement-based composite material containing large particles of aggregate in digital manufacturing. The motivation is that mixtures with larger aggregate sizes offer benefits such as increased resistance to cracking, savings in other material components (such as Portland cement), and ultimately cost savings. Consequently, in the context of 3D Construction/Concrete Print technology (3DCP), these materials are environmentally friendly, unlike the fine-grained mixtures previously utilized. Prior to printing, these limits must be established within the virtual environment's process parameters in order to reduce the amount of waste produced. This study extends the existing research in the field of large-scale 3DCP by employing coarse aggregate (crushed coarse river stone) with a maximum particle size of 8 mm. The research focuses on inverse material characterization, with the primary goal of determining the optimal combination of three monitored process parameters-print speed, extrusion height, and extrusion width-that will maximize buildability. Design Of Experiment was used to cover all possible variations and reduce the number of required simulations. In particular, the Box-Behnken method was used for three factors and a central point. As a result, thirteen combinations of process parameters covering the area of interest were determined. Thirteen numerical simulations were conducted using the Abaqus software, and the outcomes were discussed.

Effect of Alloying Additives and Moulding Technology on Microstructure, Tightness, and Mechanical Properties of CuSn10 Bronze.

Thise research was conducted to determine the impact of the applied casting technology, mould and alloying additives on the tightness of the CuSn10 cast alloy. Under industrial conditions, a series of experimental melts were made that were characterised by varying the concentrations of the main alloying element (Sn) and the introduced alloying additives (Si, Zn, Zr). The mould was made from green sand and used the CO2 moulding process. To assess the influence of the alloying additives, a metallographic analysis of the studied alloy was carried out, and the alloy's microstructure was examined using optical and scanning electron microscopy. The introduced alloying additives affected the properties and microstructure of the studied alloy. As alloying additives, zirconium resulted in a visible refinement of the microstructure, while silicon improved the fluidity and quality of the casting's external surface. The use of alloying additives and moulds made using different technologies is intended to improve the structure of the tin bronze castings produced and to find the best solution to significantly eliminate the lack of leakage of the castings. The castings were subjected to mechanical processing, and a leak test was performed using the pressure drop method. The conducted research allowed us to determine which technology, applied to production, will bring about a reduction in the problem and will inform further investigations.

Influence of Compounding Parameters on the Tensile Properties and Fibre Dispersion of Injection-Moulded Polylactic Acid and Thermomechanical Pulp Fibre Biocomposites.

Thermomechanical pulp (TMP) fibres can serve as renewable, cost-efficient and lightweight reinforcement for thermoplastic polymers such as poly(lactic acid) (PLA). The reinforcing ability of TMP fibres can be reduced due to various factors, e.g., insufficient dispersion of the fibres in the matrix material, fibre shortening under processing and poor surface interaction between fibres and matrix. A two-level factorial design was created and PLA together with TMP fibres and an industrial and recyclable side stream were processed in a twin-screw microcompounder accordingly. From the obtained biocomposites, dogbone specimens were injection-moulded. These specimens were tensile tested, and the compounding parameters statistically evaluated. Additionally, the analysis included the melt flow index (MFI), a dynamic mechanical analysis (DMA), scanning electron microscopy (SEM) and three-dimensional X-ray micro tomography (X-µCT). The assessment provided insight into the microstructure that could affect the mechanical performance of the biocomposites. The temperature turned out to be the major influence factor on tensile strength and elongation, while no significant difference was quantified for the tensile modulus. A temperature of 180 °C, screw speed of 50 rpm and compounding time of 1 min turned out to be the optimal settings.

Unravelling the structural variation of lizard osteoderms.

Vertebrate skin is a remarkable organ that supports and protects the body. It consists of two layers, the epidermis and the underlying dermis. In some tetrapods, the dermis includes mineralised organs known as osteoderms (OD). Lizards, with over 7,000 species, show the greatest diversity in OD morphology and distribution, yet we barely understand what drives this diversity. This multiscale analysis of five species of lizards, whose lineages diverged ∼100-150 million years ago, compared the micro- and macrostructure, material properties, and bending rigidity of their ODs, and examined the underlying bones of the skull roof and jaw (including teeth when possible). Unsurprisingly, OD shape, taken alone, impacts bending rigidity, with the ODs of Corucia zebrata being most flexible and those of Timon lepidus being most rigid. Macroscopic variation is also reflected in microstructural diversity, with differences in tissue composition and arrangement. However, the properties of the core bony tissues, in both ODs and cranial bones, were found to be similar across taxa, although the hard, capping tissue on the ODs of Heloderma and Pseudopus had material properties similar to those of tooth enamel. The results offer evidence on the functional adaptations of cranial ODs, but questions remain regarding the factors driving their diversity. STATEMENT OF SIGNIFICANCE: Understanding nature has always been a significant source of inspiration for various areas of the physical and biological sciences. Here we unravelled a novel biomineralization, i.e. calcified tissue, OD, forming within the skin of lizards which show significant diversity across the group. A range of techniques were used to provide an insight into these exceptionally diverse natural structures, in an integrated, whole system fashion. Our results offer some suggestions into the functional and biomechanical adaptations of OD and their hierarchical structure. This knowledge can provide a potential source of inspiration for biomimetic and bioinspired designs, applicable to the manufacturing of light-weight, damage-tolerant and multifunctional materials for areas such as tissue engineering.

Void-Induced Ductile Fracture of Metals: Experimental Observations.

The paper presents a literature review on the development of microvoids in metals, leading to ductile fracture associated with plastic deformation, without taking into account the cleavage mechanism. Particular emphasis was placed on the results of observations and experimental studies of the characteristics of the phenomenon itself, without in-depth analysis in the field of widely used FEM modelling. The mechanism of void development as a fracture mechanism is presented. Observations of the nucleation of voids in metals from the turn of the 1950s and 1960s to the present day were described. The nucleation mechanisms related to the defects of the crystal lattice as well as those resulting from the presence of second-phase particles were characterised. Observations of the growth and coalescence of voids were presented, along with the basic models of both phenomena. The modern research methods used to analyse changes in the microstructure of the material during plastic deformation are discussed. In summary, it was indicated that understanding the microstructural phenomena occurring in deformed material enables the engineering of the modelling of plastic fracture in metals.

Comparative Analysis of Ultrasonic NDT Techniques for the Detection and Characterisation of Hydrogen-Induced Cracking.

The article is devoted to the investigation of ultrasonic inspection techniques suitable for detecting hydrogen-induced cracking (HIC) and a high-temperature hydrogen attack (HTHA), which are of great importance in petrochemical and refinery industries. Four techniques were investigated: total focusing method (TFM), advanced velocity ratio (AVR) measurement, advanced ultrasonic backscatter technique (AUBT) and time of flight diffraction method using ultra low angle ultrasonic transducers (TULA). The experimental investigation has been carried out on two carbon steel samples cut off from a heat exchanger of an oil refinery and potentially affected by HIC. It was shown that the AVR technique did not reveal any damage and was not effective in the case of the investigated samples due to a thin damage zone with respect to the total thickness of the samples. The AUBT method enabled us to indicate and classify the presence of the hydrogen-induced damage; however, it is complicated to use in practise due to the need perform measurements exactly at the same position using two transducers of different frequencies. The method is more suitable for the verification of damage at a particular position, rather than for scanning. Both other methods-TFM and TULA-enabled us to identify the presence of HIC in large areas of samples. The obtained results have been verified using a metallographic analysis of the section cut from the side of the sample. The results of metallographic examinations have been compared with indications observed using above mentioned techniques and a good correspondence was obtained. It was demonstrated, that the TFM method can detect cracks with dimensions close to 200 µm, while larger cracks of 2 mm were observed very evidently using a 7.5 MHz phased array. Overall, the results suggested that the TULA method is the most suitable method for the primary detection of hydrogen-induced cracking, while the TFM is recommended for the precise assessment of the extent of the detected cracking.

Ligament mechanics of ageing and osteoarthritic human knees.

Knee joint ligaments provide stability to the joint by preventing excessive movement. There has been no systematic effort to study the effect of OA and ageing on the mechanical properties of the four major human knee ligaments. This study aims to collate data on the material properties of the anterior (ACL) and posterior (PCL) cruciate ligaments, medial (MCL) and lateral (LCL) collateral ligaments. Bone-ligament-bone specimens from twelve cadaveric human knee joints were extracted for this study. The cadaveric knee joints were previously collected to study ageing and OA on bone and cartilage material properties; therefore, combining our previous bone and cartilage data with the new ligament data from this study will facilitate subject-specific whole-joint modelling studies. The bone-ligament-bone specimens were tested under tensile loading to failure, determining material parameters including yield and ultimate (failure) stress and strain, secant modulus, tangent modulus, and stiffness. There were significant negative correlations between age and ACL yield stress (p = 0.03), ACL failure stress (p = 0.02), PCL secant (p = 0.02) and tangent (p = 0.02) modulus, and LCL stiffness (p = 0.046). Significant negative correlations were also found between OA grades and ACL yield stress (p = 0.02) and strain (p = 0.03), and LCL failure stress (p = 0.048). However, changes in age or OA grade did not show a statistically significant correlation with the MCL tensile parameters. Due to the small sample size, the combined effect of age and the presence of OA could not be statistically derived. This research is the first to report tensile properties of the four major human knee ligaments from a diverse demographic. When combined with our previous findings on bone and cartilage for the same twelve knee cadavers, the current ligament study supports the conceptualisation of OA as a whole-joint disease that impairs the integrity of many peri-articular tissues within the knee. The subject-specific data pool consisting of the material properties of the four major knee ligaments, subchondral and trabecular bones and articular cartilage will advance knee joint finite element models.

The Effect of Tin on Microstructure and Properties of the Al-10 wt.% Si Alloy.

In this paper, the results from studies regarding near-eutectic Al-Si alloys with Sn as an alloying addition are presented. In most Al-Si alloys, tin is regarded as a contaminant; thus, its amount is limited to up to 0.3 wt.%. The few studies that can be found in the literature regarding the behaviour of tin in aluminium alloys suggest the beneficial effect of this element on selected properties. However, these results were obtained for hypereutectic Al-Si alloys or wrought aluminium alloys. In our studies, the influence of tin contents of up to 1.7 wt.% was determined on the AlSi10 alloy. Thermal analysis, measurements of the mechanical properties of the cast and heat-treated alloy, metallographic observations (light microscopy, scanning electron microscopy), and EDS (X-ray energy dispersive spectrometry) measurement allowed us to fully describe the effect of tin on the aluminium alloy. The results of the thermal analysis showed changes in the range of the α-Al solution crystallisation and the α+ß eutectic through a decrease in the alloy's solidification start point and eutectic solidification point. As a result, the elongation of the alloy was more than double in the AlSi10Sn1.7 alloy, with an A5 value of 8.1% and a tensile strength that was above 200 MPa.

Can ultrasound attenuation measurement be used to characterise grain statistics in castings?

Industrial inspection protocols are qualified using mock-ups manufactured according to the same procedure as the plant part. For coarse-grained castings, known for their low inspectability, relying on mock-ups becomes particularly challenging owing to the variability of grain properties among components. Consequently, there is a keen interest in the capability to verify whether the grain size of the component under test matches the qualification specification in-situ. This paper investigates the potential of an attenuation measurement for assessing the ultrasonic inspectability of coarse-grained components using qualified procedures in a practical setting. The experimental part of the study focuses on an industrial Inconel 600 mock-up with spatially varying attenuation, measured across the entire sample in an immersion tank. Three zones with distinctly different attenuations were examined using metallography, which allowed for calculating classical grain size histograms and two-point correlation functions. For one of the zones, we synthesised the microstructure with the same statistical properties numerically and simulated the propagation of ultrasound using a grain-scale finite element model. The results showed good agreement with the experiment, and lead to several suggestions for the reasons for the discrepancy, the varying grain size statistics being the most likely. A parametric study, which followed, depicted the effect of the mean and standard deviation-to-mean ratio of the log-normal grain size distribution on the attenuation of ultrasound and its frequency dependence. Most notably, we demonstrated the known non-uniqueness of the relationship between the log-normal grain size distribution parameters and the attenuation. We suggested that the correlation length calculated from a single exponential fit to the two-point correlation function is a more robust metric describing grain statistics for this context, which can be obtained from attenuation. The correlation lengths estimated from measured attenuation using the second-order approximation model for the three zones of the studied mock-up yielded results of acceptable accuracy. We concluded that this metric could replace the average grain size in practical settings, as it retains more statistical information than the mean grain size and allows for linking measurements to the established theoretical attenuation models which this paper demonstrates.

Fabrication of AA6061-sea sand composite and analysis of its properties.

Aluminium matrix composites (AMCs) are widely used in various applications because of their excellent properties; however, their lightweightness limits their broad application scope. Various ceramic compounds are used as reinforcements in AMCs, such as Al2O3, SiC, ZrO2, and TiO2. However, the use of ceramic compounds results in high production costs in AMC manufacturing. Thus, the substitution of reinforcement particles with various organic and industrial waste reinforcements is required. In line with the research trend of using industrial waste materials such as rice husk ash, red mud, and fly ash, this study uses sea sand as an AMC reinforcement. Sea sand is used because it primarily contains SiO2 and Fe3O4 ceramic compounds and, thus, can be used as a reinforcement. This study aims to determine the physical and mechanical properties of an AA6061-sea sand composite. Sea sand was subjected to electroless coating to increase its wettability before the stir-casting process. The as-prepared composite was manufactured by the stir-casting method upon the addition of 2-6 wt% sea sand. Composite characterisation was carried out through Brinell hardness and tensile tests. The results showed that the electroless-coated composites possessed lower porosity and, therefore, higher hardness and ultimate tensile strength than the non-electroless-coated composites.

Mechanical Performance of 3D-Printed Biocompatible Polycarbonate for Biomechanical Applications.

Additive manufacturing has experienced remarkable growth in recent years due to the customisation, precision, and cost savings compared to conventional manufacturing techniques. In parallel, materials with great potential have been developed, such as PC-ISO polycarbonate, which has biocompatibility certifications for use in the biomedical industry. However, many of these synthetic materials are not capable of meeting the mechanical stresses to which the biological structure of the human body is naturally subjected. In this study, an exhaustive characterisation of the PC-ISO was carried out, including an investigation on the influence of the printing parameters by fused filament fabrication on its mechanical behaviour. It was found that the effect of the combination of the printing parameters does not have a notable impact on the mass, cost, and manufacturing time of the specimens; however, it is relevant when determining the tensile, bending, shear, impact, and fatigue strengths. The best combinations for its application in biomechanics are proposed, and the need to combine PC-ISO with other materials to achieve the necessary strengths for functioning as a bone scaffold is demonstrated.

Robotic arm material characterisation using LIBS and Raman in a nuclear hot cell decommissioning environment.

Material characterisation in nuclear environments is an essential part of decommissioning processes. This paper explores the feasibility of deploying commercial off the shelf (COTS) laser induced breakdown spectroscopy (LIBS) and Raman spectroscopy, for use in a decommissioning hot cell environment, to inform waste operation decision making. To operate these techniques, adapters and probes were designed and constructed, for each instrument, to form tools that a robotic arm could pick up and operate remotely from an isolated control room. The developed instrumentation successfully returned live measurement data to a control room for saving and further analysis (e.g. material classification/identification). Successful testing of the solutions was performed for contact LIBS, contact Raman and stand-off Raman on a PaR M3000 robotic arm, in a simulated hot cell environment and the limitations identified. Data obtained by the techniques are analysed, classified and presented in a 3D virtual environment. The spectral data collected by a basic COTS LIBS showed potential for use in contamination identification (beryllium is used as example). Potential for COTS, LIBS and Raman in decommissioning is established and improvements to the hardware, the measurement processes and how the data is stored and used, are identified.

Processability of Different Polymer Fractions Recovered from Mixed Wastes and Determination of Material Properties for Recycling.

To achieve future recycling targets and CO2 and waste reduction, the transfer of plastic contained in mixed waste from thermal recovery to mechanical recycling is a promising option. This requires extensive knowledge of the necessary processing depth of mixed wastes to enrich plastics and their processability in polymer processing machines. Also, the selection of a suitable processing method and product application area requires appropriate material behaviour. This paper investigates these aspects for a commercial processed, mixed waste, and two different mixed polyolefin fractions. The wastes are processed at different depths (e.g., washed/not washed, sorted into polyethylene, polypropylene, polyethylene terephthalate, polystyrene/unsorted) and then either homogenised in the extruder in advance or processed heterogeneously in the compression moulding process into plates. The produced recyclates in plate form are then subjected to mechanical, thermal, and rheological characterisation. Most investigated materials could be processed with simple compression moulding. The results show that an upstream washing process improves the achievable material properties, but homogenisation does not necessarily lead to an improvement. It was also found that a higher treatment depth (recovery of plastic types) is not necessary. The investigations show that plastic waste recovery with simple treatment from mixed, contaminated wastes into at least downcycling products is possible.

Finite Element and Finite Volume Modelling of Friction Drilling HSLA Steel under Experimental Comparison.

Friction drilling is a widely used process to produce bushings in sheet materials, which are processed further by thread forming to create a connection port. Previous studies focused on the process parameters and did not pay detailed attention to the material flow of the bushing. In order to describe the material behaviour during a friction drilling process realistically, a detailed material characterisation was carried out. Temperature, strain rate, and rolling direction dependent tensile tests were performed. The results were used to parametrise the Johnson-Cook hardening and failure model. With the material data, numerical models of the friction drilling were created using the finite element method in 3D as well as 2D, and the finite volume method in 3D. Furthermore, friction drilling tests were carried out and analysed. The experimental results were compared with the numerical findings to evaluate which modelling method could describe the friction drilling process best. Highest imaging quality to reality was shown by the finite volume method in comparison to the experiments regarding the material flow and the geometry of the bushing.

Structural Analysis of Melt-Spun Polymer-Optical Poly(Methyl Methacrylate) Fibres by Small-Angle X-ray Scattering and Monte-Carlo Simulation.

The structural properties, mainly the spatial variation of density and chain interaction, of melt-spun polymer optical fibres (POFs) are investigated by small-angle X-ray scattering (SAXS) and compared to Monte-Carlo polymer simulations. The amorphous PMMA POFs had been subjected to a rapid cooling in a water quench right after extrusion in order to obtain a radial refractive-index profile. Four fibre samples with different processing parameters are investigated and the SAXS data analysed via Guinier approach. Distance-distribution functions from the respective equatorial and meridional SAXS data are computed to extract the fibres' nanostructures in the equatorial plane and along the fibre axis, respectively. Temperature profiles of the cooling process are simulated for different locations within the fibre and taken as input for Monte-Carlo simulations of the polymer structure. The simulation results agree with the SAXS measurements in terms of the cooling profile's strong influence on the structural properties of the fibre: slower cooling in the centre of the fibre leads to stronger interchain interaction, but also results in a higher density and more homogenous materials with less optical scattering.