Single-Track Magnetic Tape Absolute Position Sensor with Self-Adaptivity.

In this study, we demonstrate a single-track magnetic code tape-based absolute position sensor system. Unlike traditional dual-track systems, our method simplifies manufacturing and avoids crosstalk between tracks, offering higher tolerance to alignment errors. The sensing system employs an array of magnetic field sensing elements that recognize the bit sequence encoded on the tape. This approach allows for accurate position determination even when the number of sensing elements is fewer than the number of bits covered, and without the need for specific spacing between sensing elements and bit length. We demonstrate the system's ability to learn and adapt to various magnetic code patterns, including those that are irregular or have been altered. Our method can identify and localize the sensed magnetic field pattern directly within a self-learned magnetic field map, providing robust performance in diverse conditions. This self-adaptive capability enhances operational safety and reliability, as the system can continue functioning even when the magnetic tape is misaligned or has undergone changes.

Angular Position Sensor Based on Anisotropic Magnetoresistive and Anomalous Nernst Effect.

Magnetic position sensors have extensive applications in various industrial sectors and consumer products. However, measuring angles in the full range of 0-360° in a wide field range using a single magnetic sensor remains a challenge. Here, we propose a magnetic position sensor based on a single Wheatstone bridge structure made from a single ferromagnetic layer. By measuring the anisotropic magnetoresistance (AMR) signals from the bridge and two sets of anomalous Nernst effect (ANE) signals from the transverse ports on two perpendicular Wheatstone bridge arms concurrently, we show that it is possible to achieve 0-360° angle detection using a single bridge sensor. The combined use of AMR and ANE signals allows a mean angle error in the range of 0.51-1.05° within a field range of 100 Oe-10,000 Oe to be achieved.

A 6-DoF position sensor for bearingless slice motors.

This paper describes a position sensor with six degrees of freedom (DoF) measurement capability. This sensor is designed for the position sensing of the rotor in a bearingless slice motor to enable active control. The sensor is designed to fit entirely under the rotor and operates by accessing the rotor bottom surface only, enabling packaging of the pump on the top of the rotor. The sensor has two parts; both operate using eddy currents. One of these parts measures the two radial DoF of the rotor. The other part measures the axial, angular rotation and tip/tilt DoF. The sensor utilizes a conductive target fixed to the underside of the rotor. Motion of this target varies the magnetic fields which can then be measured by the sensor as variation in either induced voltage or inductance value. The design and fabrication of the sensor along with the signal processing methods are presented in detail. The radial position measurements are the most critical for active levitation due to the small working gaps in these DoF, hence a resolution of < 1.2 ​ µ m and bandwidth of 1 kHz is achieved. This paper also describes the closed-loop behavior of a bearingless motor using this sensor.

A Study on the Control Method of 6-DOF Magnetic Levitation System Using Non-Contact Position Sensors.

Recently, due to the development of semiconductor technology, high-performance memory and digital convergence technology that integrates and implements various functions into one semiconductor chip has been regarded as the next-generation core technology. In the semiconductor manufacturing process, various motors are being applied for automated processes and high product reliability. However, dust and shaft loss due to mechanical friction of a general motor system composed of motor-bearing are problematic for semiconductor wafer processing. In addition, in the edge bread remove (EBR) process after the photoresist application process, a nozzle position control system for removing unnecessary portions of the wafer edge is absolutely necessary. Therefore, in this paper, in order to solve the problems occurring in the semiconductor process, a six-degrees-of-freedom (6-DOF) magnetic levitation system without shaft and bearing was designed for application to the semiconductor process system; and an integrated driving control algorithm for 6-DOF control (levitation, rotation, tilt (Roll-Pitch), X-Y axis movement) using the force of each current component derived through current vector control was proposed. Finally, the 6-DOF magnetic levitation system with the non-contact position sensors was fabricated and the validity of the 6-DOF magnetic levitation control method proposed in this paper was verified through a performance test using a prototype.

A Differential Confocal Sensor for Simultaneous Position and Slope Acquisitions Based on a Zero-Crossing Prediction Algorithm.

A new sensor type is proposed to accurately detect the surface profiles of three-dimensional (3D) free-form surfaces. This sensor is based on the single-exposure, zero-crossing method and is used to measure position and angle simultaneously. First, the field intensity distribution in the posterior focal plane of the confocal microscope's objective was modeled accurately. Second, because the camera needs to trigger acquisition when the surface (to be measured) reaches the focal position of the sensor, a zero-crossing prediction method based on a sliding window was proposed. Third, a fast, spatially convergent, peak-extraction algorithm was proposed to improve the accuracy and efficiency of peak extraction. This scheme reduces system installation and adjustment difficulties, and the single-exposure, zero-crossing method achieves high-speed, real-time image acquisitions. The experimental results indicate that the average error of the zero-crossing prediction system was 17.63 nm, the average error of the tilt degree measurement was 0.011° in the range of 0-8°, and the prediction error of the tilt direction measurement was 0.089° in the range of 0-360°. The sensor can measure the slope and can be potentially used for 3D surface precision detection.

ISO26262-Compliant Inductive Long-Stroke Linear-Position Sensors as an Alternative to Hall-Based Sensors for Automotive Applications.

To ensure safety, vehicle companies require position sensors that maintain accuracy and avoid target loss even in harsh automotive environments. Most vehicle position sensors are Hall-based, but even improved gradiometric 3D Hall sensors using the arctangent operation are vulnerable to external magnetic fields (EXMFs) and encounter difficulty at long-stroke (LS) positions. An ISO26262-compliant inductive position sensor (IPS) employing a 3.5 MHz-induced magnetic field source (much higher in frequency than vehicle-environment EXMFs) is proposed in this study as an alternative. To meet the safety goal, a threshold LS distance of 12 mm was set. Then the IPS was compared to existing Hall-based sensors. The B field of the existing 3D sensor was weak at LS and the airgap between sensor face and magnet target caused a large error in accuracy, whereas the IPS was not affected by LS. Because of its high excitation frequency, the IPS was also largely unaffected by EXMFs, as was demonstrated by ISO11452-8 and 0.1 T immunity tests. The proposed IPS outperformed existing 3D Hall sensors, achieving stable accuracy within ±0.85% for different airgaps (1.5-2.5 mm) and proving robust to magnetic and LS effects.

Development and Laboratory Evaluation of an Online Controlling Algorithm for Precision Tillage.

Soil compaction management relies on costly annual deep tillage. Variable-depth tillage or site-specific tillage modifies the physical properties of the soil at the required zones for the growth of crops. In this study, a depth control system was designed for the subsoiler of the tillage at various depths. For this purpose, an algorithm was written to investigate the subsoiler location and soil compaction. A program was also developed to implement this algorithm using Kinco Builder Software to control the subsoiler depth, which was evaluated on the experimental platform. In this study, four compression sensors were used at a distance of 10 cm up to a depth of 40 cm on the blade mounted at the front of the tractor. The data of these sensors were used as the input and compared with the pressure baseline limit (2.07 MPa), and with the priority to select the greater depth, the depth of subsoiler was determined. At all three modes of sensor activation (single, collective, and combined), this system was able to operate the hydraulic system of the tractor and place the subsoiler at the desired depth through the use of the position sensors.

New Omnidirectional Sensor Based on Open-Source Software and Hardware for Tracking and Backtracking of Dual-Axis Solar Trackers in Photovoltaic Plants.

In this work, an omnidirectional sensor that enables identification of the direction of the celestial sphere with maximum solar irradiance is presented. The sensor, based on instantaneous measurements, functions as a position server for dual-axis solar trackers in photovoltaic plants. The proposed device has been developed with free software and hardware, which makes it a pioneering solution because it is open and accessible as well as capable of being improved by the scientific community, thereby contributing to the rapid advancement of technology. In addition, the device includes an algorithm developed ex professo that makes it possible to predetermine the regions of the celestial sphere for which, according to the geometric characteristics of the PV plant, there would be shading between the panels. In this way, solar trackers do not have to locate the Sun's position at all times according to astronomical models, while taking into account factors such as shadows or cloudiness that also affect levels of incident irradiance on solar collectors. Therefore, with this device, it is possible to provide photovoltaic plants with dual-axis solar tracking with a low-cost device that helps to optimise the trajectory of the trackers and, consequently, their radiative capture and energy production.

Low-Latency Haptic Open Glove for Immersive Virtual Reality Interaction.

Recent advancements in telecommunications and the tactile Internet have paved the way for studying human senses through haptic technology. Haptic technology enables tactile sensations and control using virtual reality (VR) over a network. Researchers are developing various haptic devices to allow for real-time tactile sensation, which can be used in various industries, telesurgery, and other mission-critical operations. One of the main criteria of such devices is extremely low latency, as low as 1 ms. Although researchers are attempting to develop haptic devices with low latency, there remains a need to improve latency and robustness to hand sizes. In this paper, a low-latency haptic open glove (LLHOG) based on a rotary position sensor and min-max scaling (MMS) filter is proposed to realize immersive VR interaction. The proposed device detects finger flexion/extension and adduction/abduction motions using two position sensors located in the metacarpophalangeal (MCP) joint. The sensor data are processed using an MMS filter to enable low latency and ensure high accuracy. Moreover, the MMS filter is used to process object handling control data to enable hand motion-tracking. Its performance is evaluated in terms of accuracy, latency, and robustness to finger length variations. We achieved a very low processing delay of 145.37 µs per finger and overall hand motion-tracking latency of 4 ms. Moreover, we tested the proposed glove with 10 subjects and achieved an average mean absolute error (MAE) of 3.091∘ for flexion/extension, and 2.068∘ for adduction/abduction. The proposed method is therefore superior to the existing methods in terms of the above factors for immersive VR interaction.

A Magnetoelectric Automotive Crankshaft Position Sensor.

The paper is devoted to the possibility of using magnetoelectric materials for the production of a crankshaft position sensor for automobiles. The composite structure, consisting of a PZT or LiNbO3 piezoelectric with a size of 20 mm × 5 mm × 0.5 mm, and plates of the magnetostrictive material Metglas of the appropriate size were used as a sensitive element. The layered structure was made from a bidomain lithium niobate monocrystal with a Y + 128° cut and amorphous metal of Metglas. Various combinations of composite structures are also investigated; for example, asymmetric structures using a layer of copper and aluminum. The output characteristics of these structures are compared in the resonant and non-resonant modes. It is shown that the value of the magnetoelectric resonant voltage coefficient was 784 V/(cm·Oe), and the low-frequency non-resonant magnetoelectric coefficient for the magnetoelectric element was about 3 V/(cm·Oe). The principle of operation of the position sensor and the possibility of integration into automotive systems, using the CAN bus, are examined in detail. To obtain reliable experimental results, a special stand was assembled on the basis of the SKAD-1 installation. The studies showed good results and a high prospect for the use of magnetoelectric sensors as position sensors and, in particular, of a vehicle's crankshaft position sensor.

Integrated Circuit Angular Displacement Sensor with On-chip Pinhole Aperture.

Sensors that remotely track the displacement of a moving object have a wide range of applications from robotic control to motion capture. In this paper, we introduce a simple, small silicon integrated circuit sensor that tracks the angular displacement of an object tagged with a small light source, such as a light-emitting diode (LED). This sensor uses a new angular transduction mechanism, differential diffusion of photoelectrons generated from the light spot cast by the light tag onto a Si anode, that is described by a simple physics model using pinhole optics and carrier diffusion. Because the light spot is formed by a pinhole aperture integrated on the sensor chip, no external focusing optics are needed, reducing system complexity, size, and weight. Prototype sensors based on this model were fabricated and their basic characteristics are presented. These sensors transduce angular displacement of an LED across orthogonal latitudinal and longitudinal arcs into normalized differential photocathode currents with signal linearly proportional to LED angular position across a ± 40° field-of-view. These sensors offer potential performance and ease-of-use benefits compared to existing displacement sensor technologies.

Magnetic Position System Design Method Applied to Three-Axis Joystick Motion Tracking.

This manuscript discusses the difficulties with magnetic position and orientation (MPO) system design and proposes a general method for finding optimal layouts. The formalism introduces a system quality measure through state separation and reduces the question "How to design an MPO system?" to a global optimization problem. The latter is then solved by combining differential evolution algorithms with magnet shape variation based on analytical computations of the field. The proposed formalism is then applied to study possible realizations of continuous three-axis joystick motion tracking, realized with just a single magnet and a single 3D magnetic field sensor. The computations show that this is possible when a specific design condition is fulfilled and that large state separations as high as 1mT/∘ can be achieved under realistic conditions. Finally, a comparison to state-of-the-art design methods is drawn, computation accuracy is reviewed critically, and an experimental validation is presented.

Ultra-Low Power Wearable Infant Sleep Position Sensor.

Numerous wearable sensors have been developed for a variety of needs in medical/healthcare/wellness/sports applications, but there are still doubts about their usefulness due to uncomfortable fit or frequent battery charging. Because the size or capacity of battery is the major factor affecting the convenience of wearable sensors, power consumption must be reduced. We developed a method that can significantly reduce the power consumption by introducing a signal repeater and a special switch that provides power only when needed. Antenna radiation characteristics are an important factor in wireless wearable sensors, but soft material encapsulation for comfortable fit results in poor wireless performance. We improved the antenna radiation characteristics by a local encapsulation patterning. In particular, ultra-low power operation enables the use of paper battery to achieve a very thin and flexible form factor. Also, we verified the human body safety through specific absorption rate simulations. With these methods, we demonstrated a wearable infant sleep position sensor. Infants are unable to call for help in unsafe situations, and it is not easy for caregivers to observe them all the time. Our wearable sensor detects infants' sleep positions in real time and automatically alerts the caregivers when needed.

Low-Cost 2D Index and Straightness Measurement System Based on a CMOS Image Sensor.

Accurate traceable measurement systems often use laser interferometers for position measurements in one or more dimensions. Since interferometers provide only incremental information, they are often combined with index sensors to provide a stable reference starting point. Straightness measurements are important for machine axis correction and for systems having several degrees of freedom. In this paper, we investigate the accuracy of an optical two-dimensional (2D) index sensor, which can also be used in a straightness measurement system, based on a fiber-coupled, collimated laser beam pointing onto an image sensor. Additionally, the sensor can directly determine a 2D position over a range of a few millimeters. The device is based on a simple and low-cost complementary metal-oxide-semiconductor (CMOS) image sensor chip and provides sub-micrometer accuracy. The system is an interesting alternative to standard techniques and can even be implemented on machines for real-time corrections. This paper presents the developed sensor properties for various applications and introduces a novel error separation method for straightness measurements.

Self-Calibration of Nonlinear Signal Model for Angular Position Sensors by Model-Based Automatic Search Algorithm.

This study proposes a novel model-based automatic search algorithm to realize the self-calibration of nonlinear signal model for angular position sensors. In some high-precision angular position sensors, nonlinearity of the signal model is the main source of errors and cannot be handled effectively. By constructing a signal flow network framework and by embedding a modeling search network, the parameters of the nonlinear signal model can be searched, and the calibration signal can be obtained. The convergence of the network search process was analyzed. The relationship between the optimization threshold and the convergence accuracy was also studied in simulations. Compared with the maximum angular error reduction to 47.42% after the calibration with simplified model that ignores signal nonlinearities, the proposed scheme was able to reduce this error to 0.0025% in simulations. By implementing the technique in a capacitive angular position sensor, the experimental results showed that the maximum angular error was reduced to 1.63% compared to a reduction of 86.02% achieved with the simplified model calibration. The effects of the search network order and layer number on the calibration accuracy were also analyzed, and the optimal parameters under experimental conditions were obtained. Correspondingly, the proposed scheme is able to handle calibration of nonlinear signal model and further improve sensor accuracy.

A Qualitative Analysis of a USB Camera for AGV Control.

The increasing use of Automated Guided Vehicles (AGV) in the industry points to a search for better techniques and technologies to adapt to market requirements. Proper position control and movement give an AGV greater movement accuracy and greater lateral oscillations stability and vibration. It leads to smaller corridors and leaner plants, to more relaxed shipment devices, and to greater safety in the transport of fragile loads, for instance. AGV control techniques are not new, but new sensors' applications are possible, such as USB cameras. In this sense, it is necessary to ensure the sensor is adequate to control system requirements. This work addresses AGVs driven by passive floor demarcations. It presents a qualitative analysis of a USB camera as sensors for AGV control, not yet a common industrial application. We performed the experiments with a small AGV prototype on an eight-shaped lane, varying both camera parameters and AGV parameters, such as linear speed. The AGV uses a USB camera with different image processing settings-different morphological filters structuring elements shapes and sizes, and three different image resolutions-to analyze the factors that affect line detection and control processing. This paper's main contribution is a qualitative and quantitative analysis for the different sensor configurations. In addition, it discusses the influence sources on camera image as a position sensor. Furthermore, the experiments confirm sensor pertinence for the proposed control system.

Integrated Optoelectronic Position Sensor for Scanning Micromirrors.

Scanning micromirrors have been used in a wide range of areas, but many of them do not have position sensing built in, which significantly limits their application space. This paper reports an integrated optoelectronic position sensor (iOE-PS) that can measure the linear displacement and tilting angle of electrothermal MEMS (Micro-electromechanical Systems) scanning mirrors. The iOE-PS integrates a laser diode and its driving circuits, a quadrant photo-detector (QPD) and its readout circuits, and a band-gap reference all on a single chip, and it has been fabricated in a standard 0.5 µm CMOS (Complementary Metal Oxide Semiconductor) process. The footprint of the iOE-PS chip is 5 mm × 5 mm. Each quadrant of the QPD has a photosensitive area of 500 µm × 500 µm and the spacing between adjacent quadrants is 500 µm. The iOE-PS chip is simply packaged underneath of an electrothermally-actuated MEMS mirror. Experimental results show that the iOE-PS has a linear response when the MEMS mirror plate moves vertically between 2.0 mm and 3.0 mm over the iOE-PS chip or scans from -5 to +5°. Such MEMS scanning mirrors integrated with the iOE-PS can greatly reduce the complexity and cost of the MEMS mirrors-enabled modules and systems.

Optical Fiber Displacement Sensor Based on Microwave Photonics Interferometry.

An optical fiber displacement sensor based on the microwave photonics interferometric (MWPI) method is proposed and experimented, which provides an ideal solution for large range displacement measurement with high resolution. The sensor used a Michelson microwave photonics interferometer to sense the displacement with one sensing arm and a length-adjusted reference arm. The displacement variation would change the period of the microwave response function of the interferometer. According to the principle that the phase difference in one free spectral range (FSR) of the microwave response function is 360°, the displacement can be retrieved by the microwave response function by means of a vector network analyzer (VNA). A programmable path-switching true time delay line was used in the reference arm to decrease the microwave bandwidth. The measurement results show that the displacement sensing range is larger than 3 m and the measurement resolution is 31 µm. Finally, the measurement stability is tested, and the factors affecting the measurement resolution of this method and the main source of errors are investigated in detail.

Self-Calibration of Angular Position Sensors by Signal Flow Networks.

Angle position sensors (APSs) usually require initial calibration to improve their accuracy. This article introduces a novel offline self-calibration scheme in which a signal flow network is employed to reduce the amplitude errors, direct-current (DC) offsets, and phase shift without requiring extra calibration instruments. In this approach, a signal flow network is firstly constructed to overcome the parametric coupling caused by the linearization model and to ensure the independence of the parameters. The model parameters are stored in the nodes of the network, and the intermediate variables are input into the optimization pipeline to overcome the local optimization problem. A deep learning algorithm is also used to improve the accuracy and speed of convergence to a global optimal solution. The results of simulations show that the proposed method can achieve a high identification accuracy with a relative parameter identification error less than 0.001‰. The practical effects were also verified by implementing the developed technique in a capacitive APS, and the experimental results demonstrate that the sensor error after signal calibration could be reduced to only 6.98%.

Digital Holography as Computer Vision Position Sensor with an Extended Range of Working Distances.

Standard computer vision methods are usually based on powerful contact-less measurement approaches but applications, especially at the micro-scale, are restricted by finite depth-of-field and fixed working distance of imaging devices. Digital holography is a lensless, indirect imaging method recording the optical wave diffracted by the object onto the image sensor. The object is reconstructed numerically by propagating the recorded wavefront backward. The object distance becomes a computation parameter that can be chosen arbitrarily and adjusted to match the object position. No refractive lens is used and usual depth-of-field and working distance limitations are replaced by less restrictive ones tied to the laser-source coherence-length and to the size and resolution of the camera sensor. This paper applies digital holography to artificial visual in-plane position sensing with an extra-large range-to-resolution ratio. The object is made of a pseudoperiodic pattern allowing a subpixel resolution as well as a supra field-of-observation displacement range. We demonstrate an in-plane resolution of 50 nm and 0.002deg. in X, Y and θ respectively, over a working distance range of more than 15 cm. The allowed workspace extends over 12×10×150mm3. Digital holography extends the field of application of computer vision by allowing an extra-large range of working distances inaccessible to refractive imaging systems.