Wheat yield potential in controlled-environment vertical farms.

Scaling current cereal production to a growing global population will be a challenge. Wheat supplies approximately one-fifth of the calories and protein for human diets. Vertical farming is a possible promising option for increasing future wheat production. Here we show that wheat grown on a single hectare of land in a 10-layer indoor vertical facility could produce from 700 ± 40 t/ha (measured) to a maximum of 1,940 ± 230 t/ha (estimated) of grain annually under optimized temperature, intensive artificial light, high CO2 levels, and a maximum attainable harvest index. Such yields would be 220 to 600 times the current world average annual wheat yield of 3.2 t/ha. Independent of climate, season, and region, indoor wheat farming could be environmentally superior, as less land area is needed along with reuse of most water, minimal use of pesticides and herbicides, and no nutrient losses. Although it is unlikely that indoor wheat farming will be economically competitive with current market prices in the near future, it could play an essential role in hedging against future climate or other unexpected disruptions to the food system. Nevertheless, maximum production potential remains to be confirmed experimentally, and further technological innovations are needed to reduce capital and energy costs in such facilities.

Deep Learning in Controlled Environment Agriculture: A Review of Recent Advancements, Challenges and Prospects.

Controlled environment agriculture (CEA) is an unconventional production system that is resource efficient, uses less space, and produces higher yields. Deep learning (DL) has recently been introduced in CEA for different applications including crop monitoring, detecting biotic and abiotic stresses, irrigation, microclimate prediction, energy efficient controls, and crop growth prediction. However, no review study assess DL's state of the art to solve diverse problems in CEA. To fill this gap, we systematically reviewed DL methods applied to CEA. The review framework was established by following a series of inclusion and exclusion criteria. After extensive screening, we reviewed a total of 72 studies to extract the useful information. The key contributions of this article are the following: an overview of DL applications in different CEA facilities, including greenhouse, plant factory, and vertical farm, is presented. We found that majority of the studies are focused on DL applications in greenhouses (82%), with the primary application as yield estimation (31%) and growth monitoring (21%). We also analyzed commonly used DL models, evaluation parameters, and optimizers in CEA production. From the analysis, we found that convolutional neural network (CNN) is the most widely used DL model (79%), Adaptive Moment Estimation (Adam) is the widely used optimizer (53%), and accuracy is the widely used evaluation parameter (21%). Interestingly, all studies focused on DL for the microclimate of CEA used RMSE as a model evaluation parameter. In the end, we also discussed the current challenges and future research directions in this domain.

High Photosynthetic Photon Flux Density Differentially Improves Edible Biomass Space Use Efficacy in Edamame and Dwarf Tomato.

Improving edible biomass space use efficacy (EBSUE) is important for sustainably producing edamame and dwarf tomatoes in plant factories with artificial light. Photosynthetic photon flux density (PPFD) may increase EBSUE and space use efficacy (SUE). However, no study has quantitatively explained how PPFD affects EBSUE in edamame and dwarf tomatoes. This study aimed to quantitatively validate the effects of PPFD on EBSUE in dwarf tomatoes and edamame and verify whether this effect differs between these crops. The edamame and dwarf tomato cultivars 'Enrei' and 'Micro-Tom', respectively, were cultivated under treatments with PPFDs of 300, 500, and 700 µmol m-2 s-1. The results showed that the EBSUE and SUE increased with increasing PPFD in both crops. The EBSUE increased depending on the increase in SUE, the dry mass ratio of the edible part to the total plant in the edamame, and the SUE only in the dwarf tomatoes. In conclusion, a high PPFD can improve the EBSUE and SUE of edamame and dwarf tomatoes in different ways at the reproductive growth stage. The findings from this study offer valuable information on optimizing space and resource usage in plant factories with artificial light and vertical farms. Additionally, they shed light on the quantitative impact of PPFD on both EBSUE and SUE.

A Model for the Determination of Potato Tuber Mass by the Measurement of Carbon Dioxide Concentration.

The implementation of advanced precision farming systems, which are becoming relevant due to rapid technological development, requires the invention of new approaches to the diagnostics and control of the growing process of cultivated crops. This is especially relevant for potato, as it is one of the most demanded crops in the world. In the present work, an analytic model of the dependence of potato tubers mass on carbon dioxide concentration under cultivation in a closed vegetation system is presented. The model is based on the quantitative description of starch molecule synthesis from carbon dioxide under photosynthesis. In the frame of this work, a comprehensive description of the proposed model is presented, and the verification of this model was conducted on the basis of experimental data from a closed urban vertical farm with automated climate control. The described model can serve as a basis for the non-contact non-invasive real-time measurement of potato tuber mass under growth in closed vegetation systems, such as vertical farms and greenhouses, as well as orbital and space crop production systems.

Comprehensive Comparison of Chemical Composition and Antioxidant Activity of Panax ginseng Sprouts by Different Cultivation Systems in a Plant Factory.

In this study, the primary (such as amino acids, fatty acids, and minerals) and secondary (including ginsenosides, phenolic acids, and flavonols) metabolites and antioxidant effects of Panax ginseng sprouts (PGSs) by different cultivation systems, such as soil-substrate cultivation (SSC) and deep-water cultivation (DWC), in a plant factory has been observed. There was no significant difference in the total fatty acid (FA) contents. Particularly, the major FAs of PGSs were palmitic acid (207.4 mg/100 g) of saturated FAs and linoleic acid (397.6 mg/100 g) and α-linolenic acid (222.6 mg/100 g) of unsaturated FAs in the SSC system. The values of total amino acids were all higher in SSC than in DWC. In the case of ginsenosides, the total protopanaxtriol product was 30.88 mg/g in SSC, while the total protopanaxdiol product was 34.83 mg/g in DWC. In particular, the values of total phenolic acids and total flavonols were 133.36 and 388.19 ug/g, respectively, and SSC had a higher content than DWC. In conclusion, the SSC system was shown to be higher in nutritional constituents and antioxidant activities in soil cultivation, suggesting that PGS with SSC has a positive effect on the quality of PGS in a plant factory.

Ozone control as a novel method to improve health-promoting bioactive compounds in red leaf lettuce (Lactuca sativa L.).

In this study, we determined the short-term effects of ozone exposure on the growth and accumulation of bioactive compounds in red lettuce leaves grown in a controlled environment plant factory with artificial light, also known as a vertical farm. During cultivation, twenty-day-old lettuce (Lactuca sativa L. var. Redfire) seedlings were exposed to 100 and 200 ppb of ozone concentrations for 72 h. To find out how plants react to ozone and light, complex treatments were done with light and ozone concentrations (100 ppb; 16 h and 200 ppb; 24 h). Ozone treatment with 100 ppb did not show any significant difference in shoot fresh weight compared to that of the control, but the plants exposed to the 200 ppb treatment showed a significant reduction in fresh weight by 1.3 fold compared to the control. The expression of most genes in lettuce plants exposed to 100 and 200 ppb of ozone increased rapidly after 0.5 h and showed a decreasing trend after reaching a peak. Even when exposed to a uniform ozone concentration, the pattern of accumulating bioactive compounds such as total phenolics, antioxidant capacity and total flavonoids varied based on leaf age. At a concentration of 200 ppb, a greater accumulation was found in the third (older) leaf than in the fourth leaf (younger). The anthocyanin of lettuce plants subjected to 100 and 200 ppb concentrations increased continuously for 48 h. Our results suggest that ozone control is a novel method that can effectively increase the accumulation of bioactive compounds in lettuce in a plant factory.

Production of low potassium kale with increased glucosinolate content from vertical farming as a novel dietary option for renal dysfunction patients.

The production of low potassium vegetables arose out of the dietary needs of patients with renal dysfunction. Attempts have been made to reduce potassium content in vegetables and fruits; however, induced potassium deficiency has often resulted in decreased yields. Here, we investigated a new method of producing low potassium kale and present the characteristics of the resulting produce. By substituting potassium nitrate with calcium nitrate in the nutrient solution 2 weeks before harvesting, the potassium content of kale was reduced by 70% without a deterioration in yield and semblance qualities. Despite no relationships being detected between potassium deficiency and anti-oxidative properties, the total glucosinolate content, an indicator of the anti-cancer effect of cruciferous vegetables, was significantly increased by potassium deficiency in kale. This study demonstrates a novel method of producing low potassium kale for patients with renal failure, without a reduction in yield but with beneficial increase in glucosinolates.

Effects of long light exposure and drought stress on plant growth and glucosinolate production in pak choi (Brassica rapa subsp. chinensis).

Glucosinolates (GLs), found in Brassicaceae family, are precursor metabolites with anti-cancer properties. Increased GLs have been studied under various environmental growth conditions. Pak choi (Brassica rapa subsp. chinensis) is a GL-rich vegetable. We hypothesize that long exposure to light and drought will increase the biomass of, and GL production in, pak choi. The experiment was conducted for 6 weeks. Long light exposure (20 h/day) increased, whilst drought exposure (12 h/week) decreased the plant growth. The plants exposed to a combination of drought and long light conditions showed similar growth pattern as control plants. GL production increased at week 6 in plants exposed to long light, while drought exposure had no impact on GL production, with the exception of glucoraphanin. Significant positive correlations were observed between plant growth and GL yield with accumulated light exposure time. Our findings suggest that long exposure to light can be used to increase both the biomass and GL production in pak choi.

Quantitative Analysis of UV-B Radiation Interception and Bioactive Compound Contents in Kale by Leaf Position According to Growth Progress.

UV-B (280-315 nm) radiation has been used as an effective tool to improve bioactive compound contents in controlled environments, such as plant factories. However, plant structure changes with growth progress induce different positional distributions of UV-B radiation interception, which cause difficulty in accurately evaluating the effects of UV-B on biosynthesis of bioactive compounds. The objective of this study was to quantitatively analyze the positional distributions of UV-B radiation interception and bioactive compound contents of kales (Brassica oleracea L. var. acephala) with growth progress and their relationships. Short-term moderate UV-B levels did not affect the plant growth and photosynthetic parameters. Spatial UV-B radiation interception was analyzed quantitatively by using 3D-scanned plant models and ray-tracing simulations. As growth progressed, the differences in absorbed UV-B energy between leaf positions were more pronounced. The concentrations of total phenolic compound (TPC) and total flavonoid compound (TFC) were higher with more cumulative absorbed UV-B energy. The cumulative UV energy yields for TFC were highest for the upper leaves of the older plants, while those for TPC were highest in the middle leaves of the younger plants. Despite the same UV-B levels, the UV-B radiation interception and UV-B susceptibility in the plants varied with leaf position and growth stage, which induced the different biosynthesis of TFC and TPC. This attempt to quantify the relationship between UV-B radiation interception and bioactive compound contents will contribute to the estimation and production of bioactive compounds in plant factories.

Impact of Different Daily Light Integrals and Carbon Dioxide Concentrations on the Growth, Morphology, and Production Efficiency of Tomato Seedlings.

Indoor growing systems with light-emitting diodes offer advantages for the growth of tomato seedlings through uniform and optimized environmental conditions which increase consistency between plants and growing cycles. CO2 enrichment has been shown to improve the yield of crops. Thus, this research aimed to characterize the effects of varied light intensities and CO2 enrichment on the growth, morphology, and production efficiency of tomato seedlings in indoor growing systems. Four tomato cultivars, "Florida-47 R," "Rebelski," "Maxifort," and "Shin Cheong Gang," were subjected to three different daily light integrals (DLIs) of 6.5, 9.7, and 13 mol m-2 d-1 with a percent photon flux ratio of 40 blue:60 red and an end-of-day far-red treatment of 5 mmol m-2 d-1. The plants were also subjected to three different CO2 concentrations: 448 ± 32 (400-ambient), 1010 ± 45 (1000), and 1568 ± 129 (1600) µmol mol-1. Temperature was maintained at 24.3°C ± 0.48/16.8°C ± 1.1 (day/dark; 22.4°C average) and relative humidity at 52.56 ± 8.2%. Plant density was 1000 plants m-2 until canopy closure. Morphological measurements were conducted daily to observe the growth response over time. In addition, data was collected to quantify the effects of each treatment. The results showed increases in growth rate with increases in the DLI and CO2 concentration. In addition, CO2 enrichment to 1000-1600 µmol mol-1 increased the light use efficiency (gDM mol-1 applied) by 38-44%, and CO2 enrichment to 1600 µmol mol-1 did not result in any additional increase on shoot fresh mass, shoot dry mass, and stem extension. However, the net photosynthetic rate obtained with 1600 µmol mol-1 was 31 and 68% higher than those obtained with 1000 and 400 µmol mol-1, respectively. Furthermore, the comparison of the light and CO2 treatment combinations with the control (13 mol m-2 d-1-400CO2) revealed that the plants subjected to 6.5DLI-1600CO2, 9.7DLI-1000CO2, and 9.7DLI-1600CO2 treatment combinations exhibited the same growth rate as the control plants but with 25-50% less DLI. Furthermore, two treatment combinations (13.0DLI-1000CO2 and 13.0DLI-1600CO2) were associated with the consumption of comparable amount of energy but increased plant growth by 24-33%.

High Light Intensity Applied Shortly Before Harvest Improves Lettuce Nutritional Quality and Extends the Shelf Life.

The effect of light intensity applied shortly before harvest on the nutritional quality, postharvest performance, and shelf life of loose-leaf lettuce (Lactuca sativa L. cv. Expertise RZ Salanova®) was investigated. Lettuce was grown either in a greenhouse with supplemental high-pressure sodium light (Experiment 1, EXP 1) or in a climate room under white LED light (Experiment 2, EXP 2). In both experiments full grown plants were transferred to a climate room for the End of Production (EoP) light treatments during the last week of cultivation. During EoP lighting plants were exposed to different intensities (0, 110, and 270 µmol m-2 s-1 in EXP 1; 50, 210, and 470 µmol m-2 s-1 in EXP 2) from white-red LEDs for 6 (EXP 2) or 7 days (EXP 1). Mature leaves were then harvested and stored in darkness at 10°C to study the postharvest performance. Changes in dry matter content, total ascorbic acid, and carbohydrates (including glucose, fructose sucrose, and starch) levels were determined during EoP lighting and during the subsequent shelf life as indicators of lettuce nutritional quality. Quality aspects (appearance, texture, and odor) were accessed during the shelf life as indicators of postharvest performance. In both experiments, high light intensities applied in EoP lighting increased dry matter percentage and contents of ascorbic acid (AsA) and carbohydrates at harvest and these increased levels were maintained during the shelf life. Increased light intensity in EoP treatment also extended the shelf life. The levels of AsA and carbohydrates at harvest correlated positively with the subsequent shelf life, indicating that the prolonged shelf life relies on the improved energy and antioxidant status of the crop at harvest.

Adding Far-Red to Red-Blue Light-Emitting Diode Light Promotes Yield of Lettuce at Different Planting Densities.

The economic viability and energy use of vertical farms strongly depend on the efficiency of the use of light. Increasing far-red radiation (FR, 700-800 nm) relative to photosynthetically active radiation (PAR, 400-700 nm) may induce shade avoidance responses including stem elongation and leaf expansion, which would benefit light interception, and FR might even be photosynthetically active when used in combination with PAR. The aims of this study are to investigate the interaction between FR and planting density and to quantify the underlying components of the FR effects on growth. Lettuce (Lactuca sativa cv. Expertise RZ) was grown in a climate chamber under two FR treatments (0 or 52 µmol m-2 s-1) and three planting densities (23, 37, and 51 plants m-2). PAR of 89% red and 11% blue was kept at 218 µmol m-2 s-1. Adding FR increased plant dry weight after 4 weeks by 46-77% (largest effect at lowest planting density) and leaf area by 58-75% (largest effect at middle planting density). Radiation use efficiency (RUE: plant dry weight per unit of incident radiation, 400-800 nm) increased by 17-42% and incident light use efficiency (LUEinc: plant dry weight per unit of incident PAR, 400-700 nm) increased by 46-77% by adding FR; the largest FR effects were observed at the lowest planting density. Intercepted light use efficiency (LUEint: plant dry weight per unit of intercepted PAR) increased by adding FR (8-23%). Neither specific leaf area nor net leaf photosynthetic rate was influenced by FR. We conclude that supplemental FR increased plant biomass production mainly by faster leaf area expansion, which increased light interception. The effects of FR on plant dry weight are stronger at low than at high planting density. Additionally, an increased LUEint may contribute to the increased biomass production.

Floral Induction in the Short-Day Plant Chrysanthemum Under Blue and Red Extended Long-Days.

Shorter photoperiod and lower daily light integral (DLI) limit the winter greenhouse production. Extending the photoperiod by supplemental light increases biomass production but inhibits flowering in short-day plants such as Chrysanthemum morifolium. Previously, we reported that flowering in growth-chamber grown chrysanthemum with red (R) and blue (B) LED-light could also be induced in long photoperiods by applying only blue light during the last 4h of 15h long-days. This study investigates the possibility to induce flowering by extending short-days in greenhouses with 4h of blue light. Furthermore, flower induction after 4h of red light extension was tested after short-days RB-LED light in a growth-chamber and after natural solar light in a greenhouse. Plants were grown at 11h of sole source RB light (60:40) in a growth-chamber or solar light in the greenhouse (short-days). Additionally, plants were grown under long-days, which either consisted of short-days as described above extended with 4h of B or R light to long-days or of 15h continuous RB light or natural solar light. Flower initiation and normal capitulum development occurred in the blue-extended long-days in the growth-chamber after 11h of sole source RB, similarly as in short-days. However, when the blue extension was applied after 11h of full-spectrum solar light in a greenhouse, no flower initiation occurred. With red-extended long-days after 11h RB (growth-chamber) flower initiation occurred, but capitulum development was hindered. No flower initiation occurred in red-extended long-days in the greenhouse. These results indicate that multiple components of the daylight spectrum influence different phases in photoperiodic flowering in chrysanthemum in a time-dependent manner. This research shows that smart use of LED-light can open avenues for a more efficient year-round cultivation of chrysanthemum by circumventing the short-day requirement for flowering when applied in emerging vertical farm or plant factories that operate without natural solar light. In current year-round greenhouses' production, however, extension of the natural solar light during the first 11 h of the photoperiod with either red or blue sole LED light, did inhibit flowering.

Plant Factories Are Heating Up: Hunting for the Best Combination of Light Intensity, Air Temperature and Root-Zone Temperature in Lettuce Production.

This study analyzed interactions among photon flux density (PPFD), air temperature, root-zone temperature for growth of lettuce with non-limiting water, nutrient, and CO2 concentration. We measured growth parameters in 48 combinations of a PPFD of 200, 400, and 750 µmol m-2 s-1 (16 h daylength), with air and root-zone temperatures of 20, 24, 28, and 32°C. Lettuce (Lactuca sativa cv. Batavia Othilie) was grown for four cycles (29 days after transplanting). Eight combinations with low root-zone (20 and 24°C), high air temperature (28 and 32°C) and high PPFD (400 and 750 µmol m-2 s-1) resulted in an excessive incidence of tip-burn and were not included in further analysis. Dry mass increased with increasing photon flux to a PPFD of 750 µmol m-2 s-1. The photon conversion efficiency (both dry and fresh weight) decreased with increasing photon flux: 29, 27, and 21 g FW shoot and 1.01, 0.87, and 0.76 g DW shoot per mol incident light at 200, 400, and 750 µmol m-2 s-1, respectively, averaged over all temperature combinations, following a concurrent decrease in specific leaf area (SLA). The highest efficiency was achieved at 200 µmol m-2 s-1, 24°C air temperature and 28°C root-zone temperature: 44 g FW and 1.23 g DW per mol incident light. The effect of air temperature on fresh yield was linked to all leaf expansion processes. SLA, shoot mass allocation and water content of leaves showed the same trend for air temperature with a maximum around 24°C. The effect of root temperature was less prominent with an optimum around 28°C in nearly all conditions. With this combination of temperatures, market size (fresh weight shoot = 250 g) was achieved in 26, 20, and 18 days, at 200, 400, and 750 µmol m-2 s-1, respectively, with a corresponding shoot dry matter content of 2.6, 3.8, and 4.2%. In conclusion, three factors determine the "optimal" PPFD: capital and operational costs of light intensity vs the value of reducing cropping time, and the market value of higher dry matter contents.