Rates of cavity filling by liquids.

Understanding the fundamental wetting behavior of liquids on surfaces with pores or cavities provides insights into the wetting phenomena associated with rough or patterned surfaces, such as skin and fabrics, as well as the development of everyday products such as ointments and paints, and industrial applications such as enhanced oil recovery and pitting during chemical mechanical polishing. We have studied, both experimentally and theoretically, the dynamics of the transitions from the unfilled/partially filled (Cassie-Baxter) wetting state to the fully filled (Wenzel) wetting state on intrinsically hydrophilic surfaces (intrinsic water contact angle <90°, where the Wenzel state is always the thermodynamically favorable state, while a temporary metastable Cassie-Baxter state can also exist) to determine the variables that control the rates of such transitions. We prepared silicon wafers with cylindrical cavities of different geometries and immersed them in bulk water. With bright-field and confocal fluorescence microscopy, we observed the details of, and the rates associated with, water penetration into the cavities from the bulk. We find that unconnected, reentrant cavities (i.e., cavities that open up below the surface) have the slowest cavity-filling rates, while connected or non-reentrant cavities undergo very rapid transitions. Using these unconnected, reentrant cavities, we identified the variables that affect cavity-filling rates: (i) the intrinsic contact angle, (ii) the concentration of dissolved air in the bulk water phase (i.e., aeration), (iii) the liquid volatility that determines the rate of capillary condensation inside the cavities, and (iv) the presence of surfactants.

Achieving Super-Metallophobicity on Silicon-based Ceramics at High Temperature.

As a critical concept in physical chemistry, superwettability is widely concerned in both fundamental science and practical engineering in past few decades. Despite this, investigation on high temperature superwettability is still a void, which is significant both in scientific and industrial fields. Herein, a ceramic with specific high temperature non-wetting property, Si2N2O is proposed. Compared with other materials, Si2N2O is elucidated with better practical non-wetting property against various non-ferrous metals. Combining with micro-nanostructures, the metallophobicity is further improved (contact angle >150° and contact angle hysteresis ≈0°). The extraordinary metal repellency is defined as "super-metallophobicity", which is proved to be induced by distinctive thermodynamic and dynamic wetting behavior on the rough surface. The research of super-metallophobicity not only sheds light on superwettability at high temperature, but also offers worthy insights for future potential material design in a wide range of applications, such as metallurgy, 3D printing and semiconductor industry.

How droplets pin on solid surfaces.

HYPOTHESIS: When a droplet starts sliding on a solid surface, the droplet-solid friction force develops in a manner comparable to the solid-solid friction force, showing a static regime and a kinetic regime. Today, the kinetic friction force that acts on a sliding droplet is well-characterized. But the mechanism underlying the static friction force is still less understood. Here we hypothesize that we can further draw an analogy between the detailed droplet-solid and solid-solid friction law, i.e., the static friction force is contact area dependent. METHODS: We deconstruct a complex surface defect into three primary surface defects (atomic structure, topographical defect, and chemical heterogeneity). Using large-scale Molecular Dynamics simulations, we study the mechanisms of droplet-solid static friction forces induced by primary surface defects. FINDINGS: Three element-wise static friction forces related to primary surface defects are revealed and the corresponding mechanisms for the static friction force are disclosed. We find that the static friction force induced by chemical heterogeneity is contact line length dependent, while the static friction force induced by atomic structure and topographical defect is contact area dependent. Moreover, the latter causes energy dissipation and leads to a wiggle movement of the droplet during the static-kinetic friction transition.

Quantifying Wetting Dynamics with Triboelectrification.

Wetting is often perceived as an intrinsic surface property of materials, but determining its evolution is complicated by its complex dependence on roughness across the scales. The Wenzel (W) state, where liquids have intimate contact with the rough surfaces, and the Cassie-Baxter (CB) state, where liquids sit onto air pockets formed between asperities, are only two states among the plethora of wetting behaviors. Furthermore, transitions from the CB to the Wenzel state dictate completely different surface performance, such as anti-contamination, anti-icing, drag reduction etc.; however, little is known about how transition occurs during time between the several wetting modes. In this paper, wetting dynamics can be accurately quantified and tracked using solid-liquid triboelectrification. Theoretical underpinning reveals how surface micro-/nano-geometries regulate stability/infiltration, also demonstrating the generality of the authors' theoretical approach in understanding wetting transitions. It can clarify the functioning behavior of materials in real environment.

Wetting Dynamics of Nanoparticle Dispersions: From Fully Spreading to Non-sticking and the Deposition of Nanoparticle-Laden Surface Droplets.

Controlled transport of liquid droplets on solid surfaces is critical in many practical applications, such as self-cleaning surfaces, coating, drug delivery, and agriculture. Non-adhesive liquid drops levitate on solid surfaces; therefore, they are highly mobile and directed toward desired locations by external stimuli. Although research on liquid-repellent surfaces has proliferated, the existing methods are still limited to creating surface roughness or coating the liquid droplets. Here, we create non-contact aqueous drops on hydrophilic surfaces in an oleic environment and use them to deposit submicrometer droplets encapsulating nanoparticles on solid surfaces. A glass surface is buried under an oil phase that contains a high concentration of Span 80 surfactants, and a drop of silica nanoparticle dispersion is released on the solid surface. We study the effect of surfactant concentration in oil and nanoparticle concentration in water on wetting dynamics and report a plethora of droplet spreading regimes from fully wetting to non-wetting. We find a threshold Span 80 concentration above which surfactant assemblies are formed on the solid and prevent the direct contact of the drop with the surface. At the same time, water-in-oil emulsions are generated at the drop-oil interface. The drop moves and leaves a trace of emulsions with encapsulated nanoparticles on the solid. We demonstrate the possibility of local surface coating with hydrophilic nanoparticles in a hydrophobic medium. The developed methodology in this study is a generic approach facilitating the droplet patterning in numerous applications, from pharmaceutical polymetric carriers to the formulation of cosmetics, insecticides, and biomedical diagnoses.

Directional Water Wicking on a Metal Surface Patterned by Microchannels.

This work focuses on the simulation and experimental study of directional wicking of water on a surface structured by open microchannels. Stainless steel was chosen as the material for the structure motivated by industrial applications as fuel cells. Inspired by nature and literature, we designed a fin type structure. Using Selective Laser Melting (SLM) the fin type structure was manufactured additively with a resolution down to about 30 µm. The geometry was manufactured with three different scalings and both the experiments and the simulation show that the efficiency of the water transport depends on dimensionless numbers such as Reynolds and Capillary numbers. Full 3D numerical simulations of the multiphase Navier-Stokes equations using Volume of Fluid (VOF) and Lattice-Boltzmann (LBM) methods reproduce qualitatively the experimental results and provide new insight into the details of dynamics at small space and time scales. The influence of the static contact angle on the directional wicking was also studied. The simulation enabled estimation of the contact angle threshold beyond which transport vanishes in addition to the optimal contact angle for transport.

Topography-Directed Hot-Water Super-Repellent Surfaces.

Natural and artificial super-repellent surfaces are frequently textured with pillar-based discrete structures rather than hole-based continuous ones because the former exhibits lower adhesion from the reduced length of the three-phase contact line. Counterintuitively, here, the unusual topographic effects are discovered on hot-water super-repellency where the continuous microcavity surface outperforms the discrete microneedle/micropillar surface. This anomaly arises from the different dependencies of liquid-repellency stability on the surface structure and water temperature in the two topographies. The unexpected wetting dynamics are interpreted by determining timescales for droplet evaporation, vapor condensation, and droplet bouncing. The associated heat transfer process is unique to the wetting states and remarkably distinct from each other in the two topographies. It is envisioned that hot-water super-repellent microcavity surfaces will be advantageous for a variety of applications, especially when both self-cleaning and thermal insulation are imperative, such as clothing for scald protection and digital microfluidics for exothermic reactions.

Can hydrodynamic contact line paradox be solved by evaporation-condensation?

We investigate a possibility to regularize the hydrodynamic contact line singularity in the configuration of partial wetting (liquid wedge on a solid substrate) via evaporation-condensation, when an inert gas is present in the atmosphere above the liquid. The no-slip condition is imposed at the solid-liquid interface and the system is assumed to be isothermal. The mass exchange dynamics is controlled by vapor diffusion in the inert gas and interfacial kinetic resistance. The coupling between the liquid meniscus curvature and mass exchange is provided by the Kelvin effect. The atmosphere is saturated and the substrate moves at a steady velocity with respect to the liquid wedge. A multi-scale analysis is performed. The liquid dynamics description in the phase-change-controlled microregion and visco-capillary intermediate region is based on the lubrication equations. The vapor diffusion is considered in the gas phase. It is shown that from the mathematical point of view, the phase exchange relieves the contact line singularity. The liquid mass is conserved: evaporation existing on a part of the meniscus and condensation occurring over another part compensate exactly each other. However, numerical estimations carried out for three common fluids (ethanol, water and glycerol) at the ambient conditions show that the characteristic length scales are tiny.