Blistering failure of elastic coatings with applications to corrosion resistance.
Soft Matter
; 17(41): 9480-9498, 2021 Oct 27.
Article
em En
| MEDLINE
| ID: mdl-34617080
ABSTRACT
A variety of polymeric surfaces, such as anti-corrosion coatings and polymer-modified asphalts, are prone to blistering when exposed to moisture and air. As water and oxygen diffuse through the material, dissolved species are produced, which generate osmotic pressure that deforms and debonds the coating. These mechanisms are experimentally well-supported; however, comprehensive macroscopic models capable of predicting the formation osmotic blisters, without extensive data-fitting, is scant. Here, we develop a general mathematical theory of blistering and apply it to the failure of anti-corrosion coatings on carbon steel. The model is able to predict the irreversible, nonlinear blister growth dynamics, which eventually reaches a stable state, ruptures, or undergoes runaway delamination, depending on the mechanical and adhesion properties of the coating. For runaway delamination, the theory predicts a critical delamination length, beyond which unstable corrosion-driven growth occurs. The model is able to fit multiple sets of blister growth data with no fitting parameters. Corrosion experiments are also performed to observe undercoat rusting on carbon steel, which yielded trends comparable with model predictions. The theory is used to define three dimensionless numbers which can be used for engineering design of elastic coatings capable of resisting visible deformation, rupture, and delamination.
Texto completo:
1
Coleções:
01-internacional
Base de dados:
MEDLINE
Tipo de estudo:
Prognostic_studies
Idioma:
En
Ano de publicação:
2021
Tipo de documento:
Article