Design, fabrication, and characterization of a single-polarization single-mode flexible hollow waveguide for low loss millimeter wave propagation.

A flexible metallic waveguide with elliptical core that achieves single-polarization single-mode (SPSM) propagation at millimeter wave was designed, fabricated, and characterized. In order to achieve SPSM propagation, optimization of the lengths of major/minor axes of elliptical core was conducted to cut off one of the two orthogonally polarized fundamental modes and all high-order modes. A one-meter long hollow elliptical waveguide (HEW) with major/minor axis length of 1.5/2.7 mm was fabricated. The substrate tube was a flexible elliptical polycarbonate (PC) tube, which was fabricated through glass-draw technique. Silver film was then coated on the inner surface of the tube. Simulation results show that the 1.5/2.7 mm HEW maintains SPSM propagation in the frequency band from 66.5 to 114 GHz. The SPSM operation was experimentally discussed in detail at 100 GHz. The measured loss of 2.58 dB/m and the output polarization ratio of 99.9% was obtained after propagating one meter. Furthermore, the waveguide was robust to bending and twisting. The additional loss was as small as 0.2 dB/m even when the waveguide was coiled into a circle. The potential application of HEWs as polarizers was demonstrated by using a 10 cm long waveguide for polarization detection and extinction ratio of 22.3 dB was achieved at 100 GHz.