Highly efficient Ni-Mo-P composite rare earth elements electrode as electrocatalytic cathode for oil-based drill sludge treatment.

It is considered an effective strategy to improve electrochemical performance that introducing rare elements into metal catalysts, which would provide abundant electrochemical active sites and be a benefit for redox reactions. A new Ni-Mo-P composite electrode material modified with rare earth elements (light rare earth Nd and heavy rare earth Yb) was prepared, evaluating the current density of direct current electrodeposition, the doping ratio of Yb and Nd, and the cyclic voltammetry deposition (CVD) cycle numbers on electrode structure and electrochemical performance. The results showed that the electrode has the most obvious amorphous state, the lowest hydrogen evolution overpotential (41.5 mV vs Ag/AgCl) and charge transfer resistance (15.74 Ω/cm2), and remarkable stability when the molar ratio of Yb and Nd was 8:2 and the 20 cycle numbers under the CVD condition. The electrochemical performance and characterization of the electrode showed that there was a good synergistic effect between rare earth elements (Yb, Nd) and Ni-Mo-P alloys. The oil-based drill sludge (OBDS) treatment indicated that the organic matter content is significantly reduced by using the above-modified electrode as the cathode, and the COD and petroleum removal rate can reach up to 85.4 ± 1.2% and 66.2 ± 5.9%. The effect of degradation for aliphatic hydrocarbon was better than aromatic hydrocarbons and no other intermediates are produced during the degradation, which may eventually mineralize the organic matter. This research provided technical support for the preparation of new Ni-Mo-P electrodes modified with rare earth elements and confirmed that electrocatalytic technology was a suitable method for OBDS treatment.