Automation of slide staining for large tissue sections.

Staining is a critical step in tissue analysis as it enhances the visibility and contrast of tissue structures for microscopic examination. Large tissue sections such as the human brain, heart, and liver are becoming increasingly important in studying complex tissue structures, providing critical information about the tissue's normal or abnormal development, function, and disease processes. Manual staining methods are still widely used and are prone to inconsistencies and inaccuracies, leading to unreliable results. Commercially available automated staining systems offer a more efficient alternative, but currently, these systems are only available for smaller 1" x 3" slides which are ill-suited for examining larger tissue sections. To address this challenge, we present a custom-designed Large format Automated Slide Stainer that can handle various glass slides, from the standard 1" x 3" slides to the custom-sized 2" x 3", 5" x 7", and 6" x 8" glass slides. The system uses a Cartesian robotic arm to stain the slides and has a user-friendly and intuitive interface for creating and modifying custom staining protocols. Safety features include chemical isolation, a ventilation system, an emergency shutdown, and a protective shield to minimize hazards from handling chemicals and biological materials. The automated stainer showed little variability in positioning with a mean offset error of 1.65 ± 0.65 mm and 1.73 ± 0.76 mm in the X and Y axes, respectively. In addition, the automated staining process showed better uniformity than manual staining. A pairwise distance was used to evaluate how well image histograms matched within a batch. The automated staining had a mean pairwise distance of 0.0070 ± 0.0017 (Nissl) and 0.0060 ± 0.0003 (Hematoxylin and Eosin(H&E)), which were far superior to the manual staining distances (Nissl: 0.0173 ± 0.0107 and H&E: 0.0185 ± 0.0067). This system represents a substantial advancement in tissue staining and has the potential to improve the reliability of tissue analysis significantly.Clinical relevance - Automated system for providing accurate, reproducible, and high-throughput staining of large tissue sections for use in histopathology and research.