Optimizing iron removal from sewage sludge ash for enhanced phosphate fertilizer bioavailability.

ABSTRACT

Sewage sludge derived fertilizer is a promising solution for phosphorus (P) recovery from biowaste, however, the inherent iron content in the sludge ash (SSA) impedes the P availability of the fused calcium magnesium phosphate fertilizer (FCMP). To achieve the goal of iron removal during the process, carbothermal reduction was adopted for the first time and the performance of carbon addition was systematically evaluated. Results showed that carbon addition at 4.50 % significantly increased the P availability from 9.50 % to 11.00 % and decreased the required amounts of calcium/magnesium. Moreover, ferrophosphate with 20.20 % P can be produced and the melting point of the system can be reduced by manipulating carbon addition. Finally, a process design was provided for the co-production of FCMP and ferrophosphate. This study highlights the addition of carbon to facilitate iron removal in SSA for the production of FCMP with enhanced bioavailability at a reduced energy consumption scenario.