Towards Replacing Titanium with Copper in the Bipolar Plates for Proton Exchange Membrane Water Electrolysis.

For proton exchange membrane water electrolysis (PEMWE) to become competitive, the cost of stack components, such as bipolar plates (BPP), needs to be reduced. This can be achieved by using coated low-cost materials, such as copper as alternative to titanium. Herein we report on highly corrosion-resistant copper BPP coated with niobium. All investigated samples showed excellent corrosion resistance properties, with corrosion currents lower than 0.1 µA cm-2 in a simulated PEM electrolyzer environment at two different pH values. The physico-chemical properties of the Nb coatings are thoroughly characterized by scanning electron microscopy (SEM), electrochemical impedance spectroscopy (EIS), X-ray photoelectron spectroscopy (XPS), and atomic force microscopy (AFM). A 30 µm thick Nb coating fully protects the Cu against corrosion due to the formation of a passive oxide layer on its surface, predominantly composed of Nb2O5. The thickness of the passive oxide layer determined by both EIS and XPS is in the range of 10 nm. The results reported here demonstrate the effectiveness of Nb for protecting Cu against corrosion, opening the possibility to use it for the manufacturing of BPP for PEMWE. The latter was confirmed by its successful implementation in a single cell PEMWE based on hydraulic compression technology.

Nanostructured Ir-supported on Ti4O7 as a cost-effective anode for proton exchange membrane (PEM) electrolyzers.

PEM water electrolysis has recently emerged as one of the most promising technologies for large H2 production from a temporal surplus of renewable electricity; yet it is expensive, partly due to the use of large amounts of Ir present in the anode. Here we report the development and characterization of a cost-effective catalyst, which consists of metallic Ir nanoparticles supported on commercial Ti4O7. The catalyst is synthesized by reducing IrCl3 with NaBH4 in a suspension containing Ti4O7, cetyltrimethylammonium bromide (CTAB) and anhydrous ethanol. No thermal treatment was applied afterwards in order to preserve the high conductivity of Ti4O7 and the metallic properties of Ir. Electron microscopy images show an uniform distribution of mostly single Ir particles covering the electro-ceramic support, although some agglomerates are still present. X-ray diffraction (XRD) analysis reveals a cubic face centered structure of Ir nanoparticles with a crystallite size of ca. 1.8 nm. According to X-ray photoelectron spectroscopy (XPS), the ratio of metallic Ir and Ir-oxide, identified as Ir(3+), is 3 : 1 after the removal of surface contamination. Other surface properties such as primary particle size distribution and surface potential were determined by atomic force microscopy (AFM). Cyclic and linear voltammetric measurements were conducted to study the electrochemical surface and kinetics of Ir-black and Ir/Ti4O7. The developed catalyst outperforms the commercial Ir-black in terms of mass activity for the oxygen evolution reaction (OER) in acid medium by a factor of four, measured at 0.25 V overpotential and room temperature. In general, the Ir/Ti4O7 catalyst exhibits improved kinetics and higher turnover frequency (TOF) compared to Ir-black. The developed Ir/Ti4O7 catalyst allows reducing the precious metal loading in the anode of a PEM electrolyzer by taking advantage of the use of an electro-ceramic support.

Nanosized IrO(x)-Ir Catalyst with Relevant Activity for Anodes of Proton Exchange Membrane Electrolysis Produced by a Cost-Effective Procedure.

We have developed a highly active nanostructured iridium catalyst for anodes of proton exchange membrane (PEM) electrolysis. Clusters of nanosized crystallites are obtained by reducing surfactant-stabilized IrCl3 in water-free conditions. The catalyst shows a five-fold higher activity towards oxygen evolution reaction (OER) than commercial Ir-black. The improved kinetics of the catalyst are reflected in the high performance of the PEM electrolyzer (1 mg(Ir) cm(-2)), showing an unparalleled low overpotential and negligible degradation. Our results demonstrate that this enhancement cannot be only attributed to increased surface area, but rather to the ligand effect and low coordinate sites resulting in a high turnover frequency (TOF). The catalyst developed herein sets a benchmark and a strategy for the development of ultra-low loading catalyst layers for PEM electrolysis.

Methanol reactions on bimetallic Ru(0001)-based surfaces under UHV conditions.

This article focuses on thermally induced methanol reactions on bimetallic Ru(0001)-based catalyst surfaces performed under ultrahigh vacuum conditions. Specifically, reaction intermediates and pathways on various clean and oxygen covered surfaces (Ru(0001), Cu/Ru(0001), Pt/Ru(0001), and Pt(x)Ru(1-x)/Ru(0001) surface alloys) have been studied by means of Fourier transform infrared spectroscopy and temperature programmed desorption. On the basis of our results and results reported in the literature methanol reactions on metal surfaces can be subdivided into two major pathways: (i) total dehydrogenation of methanol leading to CO, and (ii) an oxidation pathway which produces gaseous CO(2). On the clean surfaces either the dehydrogenation pathway is observed or no reaction occurs at all. The CO(2) producing path opens up only upon adsorption of oxygen. In parallel, the CO formation diminishes. In this context, the influence of oxygen on the yields of possible reaction products is analyzed. Generally, it is found that methanol reactions are promoted by disordered and dilute oxygen layers; dense and ordered O-overlayers, on the other hand, passivate the surface effectively. Referring to the direct methanol fuel cell (DMFC), a significant drawback of adding oxygen is the reaction of the oxygen atoms with hydrogen from methanol dehydrogenation to gaseous water. As hydrogen is the energy provider in a DMFC the desorbing water represents an unwanted drain of H atoms. Interestingly, the surfaces which produce the highest amount of CO(2) are also most efficient with respect to water formation. As the drain of H atoms on oxygen covered Pt(x)Ru(1-x)/Ru(0001) surface alloys is limited and they nonetheless exhibit CO(2) as a final product they represent a compromise regarding the ideal catalyst material for a DMFC. In particular, alloys with a Pt content of 50-80% are found to display superior performance.

Oxygen adsorption on Pt/Ru(0001) layers.

Chemical properties of epitaxially grown bimetallic layers may deviate substantially from the behavior of their constituents. Strain in conjunction with electronic effects due to the nearby interface represent the dominant contribution to this modification. One of the simplest surface processes to characterize reactivity of these substrates is the dissociative adsorption of an incoming homo-nuclear diatomic molecule. In this study, the adsorption of O(2) on various epitaxially grown Pt films on Ru(0001) has been investigated using infrared absorption spectroscopy and thermal desorption spectroscopy. Pt/Ru(0001) has been chosen as a model system to analyze the individual influences of lateral strain and of the residual substrate interaction on the energetics of a dissociative adsorption system. It is found that adsorption and dissociative sticking depends dramatically on Pt film thickness. Even though oxygen adsorption proceeds in a straightforward manner on Pt(111) and Ru(0001), molecular chemisorption of oxygen on Pt/Ru(0001) is entirely suppressed for the Pt/Ru(0001) monolayer. For two Pt layers chemisorbed molecular oxygen on Pt terraces is produced, albeit at a very slow rate; however, no (thermally induced) dissociation occurs. Only for Pt layer thicknesses N(Pt) ≥ 3 sticking gradually speeds up and annealing leads to dissociation of O(2), thereby approaching the behavior for oxygen adsorption on genuine Pt(111). For Pt monolayer films a novel state of chemisorbed O(2), most likely located at step edges of Pt monolayer islands is identified. This state is readily populated which precludes an activation barrier towards adsorption, in contrast to adsorption on terrace sites of the Pt/Ru(0001) monolayer.

Adsorption of intact methanol on Ru(0001).

Fourier transform infrared absorption spectroscopy has been used to study the adsorption of methanol on the clean Ru(0001) surface at T