Ultrasonic Guided-Waves Sensors and Integrated Structural Health Monitoring Systems for Impact Detection and Localization: A Review.

This review article is focused on the analysis of the state of the art of sensors for guided ultrasonic waves for the detection and localization of impacts for structural health monitoring (SHM). The recent developments in sensor technologies are then reported and discussed through the many references in recent scientific literature. The physical phenomena that are related to impact event and the related main physical quantities are then introduced to discuss their importance in the development of the hardware and software components for SHM systems. An important aspect of the article is the description of the different ultrasonic sensor technologies that are currently present in the literature and what advantages and disadvantages they could bring in relation to the various phenomena investigated. In this context, the analysis of the front-end electronics is deepened, the type of data transmission both in terms of wired and wireless technology and of online and offline signal processing. The integration aspects of sensors for the creation of networks with autonomous nodes with the possibility of powering through energy harvesting devices and the embedded processing capacity is also studied. Finally, the emerging sector of processing techniques using deep learning and artificial intelligence concludes the review by indicating the potential for the detection and autonomous characterization of the impacts.

An Improved Strategy for Detection and Localization of Nodules in Liver Tissues by a 16 MHz Needle Ultrasonic Probe Mounted on a Robotic Platform.

This study presents an improved strategy for the detection and localization of small size nodules (down to few mm) of agar in excised pork liver tissues via pulse-echo ultrasound measurements performed with a 16 MHz needle probe. This work contributes to the development of a new generation of medical instruments to support robotic surgery decision processes that need information about cancerous tissues in a short time (minutes). The developed ultrasonic probe is part of a scanning platform designed for the automation of surgery-associated histological analyses. It was coupled with a force sensor to control the indentation of tissue samples placed on a steel plate. For the detection of nodules, we took advantage of the property of nodules of altering not only the acoustical properties of tissues producing ultrasound attenuation, but also of developing patterns at their boundary that can modify the shape and the amplitude of the received echo signals from the steel plate supporting the tissues. Besides the Correlation Index Amplitude (CIA), which is linked to the overall amplitude changes of the ultrasonic signals, we introduced the Correlation Index Shape (CIS) linked to their shape changes. Furthermore, we applied AND-OR logical operators to these correlation indices. The results were found particularly helpful in the localization of the irregular masses of agar we inserted into some excised liver tissues, and in the individuation of the regions of major interest over which perform the vertical dissections of tissues in an automated analysis finalized to histopathology. We correctly identified up to 89% of inclusions, with an improvement of about 14% with respect to the result obtained (78%) from the analysis performed with the CIA parameter only.

Haptic Glove and Platform with Gestural Control For Neuromorphic Tactile Sensory Feedback In Medical Telepresence †.

Advancements in the study of the human sense of touch are fueling the field of haptics. This is paving the way for augmenting sensory perception during object palpation in tele-surgery and reproducing the sensed information through tactile feedback. Here, we present a novel tele-palpation apparatus that enables the user to detect nodules with various distinct stiffness buried in an ad-hoc polymeric phantom. The contact force measured by the platform was encoded using a neuromorphic model and reproduced on the index fingertip of a remote user through a haptic glove embedding a piezoelectric disk. We assessed the effectiveness of this feedback in allowing nodule identification under two experimental conditions of real-time telepresence: In Line of Sight (ILS), where the platform was placed in the visible range of a user; and the more demanding Not In Line of Sight (NILS), with the platform and the user being 50 km apart. We found that the entailed percentage of identification was higher for stiffer inclusions with respect to the softer ones (average of 74% within the duration of the task), in both telepresence conditions evaluated. These promising results call for further exploration of tactile augmentation technology for telepresence in medical interventions.

A Mechatronic Platform for Computer Aided Detection of Nodules in Anatomopathological Analyses via Stiffness and Ultrasound Measurements.

This study presents a platform for ex-vivo detection of cancer nodules, addressing automation of medical diagnoses in surgery and associated histological analyses. The proposed approach takes advantage of the property of cancer to alter the mechanical and acoustical properties of tissues, because of changes in stiffness and density. A force sensor and an ultrasound probe were combined to detect such alterations during force-regulated indentations. To explore the specimens, regardless of their orientation and shape, a scanned area of the test sample was defined using shape recognition applying optical background subtraction to the images captured by a camera. The motorized platform was validated using seven phantom tissues, simulating the mechanical and acoustical properties of ex-vivo diseased tissues, including stiffer nodules that can be encountered in pathological conditions during histological analyses. Results demonstrated the platform's ability to automatically explore and identify the inclusions in the phantom. Overall, the system was able to correctly identify up to 90.3% of the inclusions by means of stiffness in combination with ultrasound measurements, paving pathways towards robotic palpation during intraoperative examinations.

Analysis of Errors in the Estimation of Impact Positions in Plate-Like Structure through the Triangulation Formula by Piezoelectric Sensors Monitoring.

The structural health monitoring (SHM) of critical structures is a complex task that involves the use of different sensors that are also aimed at the identification of the location of the impact point using ultrasonic sensors. For the evaluation of the impact position, reference is often made to the well-known triangulation method. This method requires the estimation of the differential time of arrival (DToA) and the group velocity of the Lamb waves propagating into a plate-like structure: the uncertainty of these two parameters is taken into consideration as main cause of localization error. The work proposes a simple laboratory procedure based on a set-up with a pair of sensors that are symmetrically placed with respect to the impact point, to estimate the uncertainty of the DToA and the propagation velocity estimates. According to a theoretical analysis of the error for the impact position, the experimental uncertainties of DToA and the propagation velocity are used to estimate the overall limit of the SHM system for the impact positioning. Because the error for the DToA estimate depends also on the adopted signal processing, three common methods are selected and compared: the threshold, the correlation method, and a likelihood algorithm. Finally, the analysis of the positioning error using multisensory configuration is reported as useful for the design of the SHM system.

A Novel Differential Time-of-Arrival Estimation Technique for Impact Localization on Carbon Fiber Laminate Sheets.

Composite material structures are commonly used in many industrial sectors (aerospace, automotive, transportation), and can operate in harsh environments where impacts with other parts or debris may cause critical safety and functionality issues. This work presents a method for improving the accuracy of impact position determination using acoustic source triangulation schemes based on the data collected by piezoelectric sensors attached to the structure. A novel approach is used to estimate the Differential Time-of-Arrival (DToA) between the impact response signals collected by a triplet of sensors, overcoming the limitations of classical methods that rely on amplitude thresholds calibrated for a specific sensor type. An experimental evaluation of the proposed technique was performed with specially made circular piezopolymer (PVDF) sensors designed for Structural Health Monitoring (SHM) applications, and compared with commercial piezoelectric SHM sensors of similar dimensions. Test impacts at low energies from 35 mJ to 600 mJ were generated in a laboratory by free-falling metal spheres on a 500 mm × 500 mm × 1.25 mm quasi-isotropic Carbon Fiber Reinforced Polymer (CFRP) laminate plate. From the analysis of many impact signals, the resulting localization error was improved for all types of sensors and, in particular, for the circular PVDF sensor an average error of 20.3 mm and a standard deviation of 8.9 mm was obtained.

A Five-Level, 1-MHz, Class-D Ultrasonic Driver for Guided-Wave Transducer Arrays.

This paper presents the design, characterization, and testing of an ultrasonic transducer driver capable of arbitrary waveform generation with a bandwidth of up to 1 MHz and an output range of ±96 V. The architecture is derived from bridged class-D switching amplifiers and has a five-level power stage. The proposed device was implemented with eight synchronized channels and an all-digital control circuitry to transmit guided-wave ultrasound signals using custom piezoelectric multi-element array transducers, allowing programmable mode selectivity.

An Integrated Acousto/Ultrasonic Structural Health Monitoring System for Composite Pressure Vessels.

This paper describes the implementation of a structural health monitoring (SHM) method for mechanical components and structures in composite materials with a focus on carbon-fiber-overwrapped pressure vessels (COPVs) used in the aerospace industry. Two flex arrays of polyvinylidene fluoride (PVDF) interdigital transducers have been designed, realized, and mounted on the COPV to generate guided Lamb waves (mode A0) for damage assessment. We developed a custom electronic instrument capable of performing two functions using the same transducers: passive-mode detection of impacts and active-mode damage assessment using Lamb waves. The impact detection is based on an accurate evaluation of the time of arrival and was successfully tested with low-velocity impacts (7 and 30 J). Damage detection and progression is based on the calculation of a damage index matrix which compares a set of signals acquired from the transducers with a baseline. This paper also investigates the advantage of tuning the active-mode frequency to obtain the maximum transducer response in the presence of structural variations of the specimen, and therefore, the highest sensitivity to damage.