Brittle and ductile yielding in soft materials.

Many soft materials yield under mechanical loading, but how this transition from solid-like behavior to liquid-like behavior occurs can vary significantly. Understanding the physics of yielding is of great interest for the behavior of biological, environmental, and industrial materials, including those used as inks in additive manufacturing and muds and soils. For some materials, the yielding transition is gradual, while others yield abruptly. We refer to these behaviors as being ductile and brittle. The key rheological signatures of brittle yielding include a stress overshoot in steady-shear-startup tests and a steep increase in the loss modulus during oscillatory amplitude sweeps. In this work, we show how this spectrum of yielding behaviors may be accounted for in a continuum model for yield stress materials by introducing a parameter we call the brittility factor. Physically, an increased brittility decreases the contribution of recoverable deformation to plastic deformation, which impacts the rate at which yielding occurs. The model predictions are successfully compared to results of different rheological protocols from a number of real yield stress fluids with different microstructures, indicating the general applicability of the phenomenon of brittility. Our study shows that the brittility of soft materials plays a critical role in determining the rate of the yielding transition and provides a simple tool for understanding its effects under various loading conditions.

Microscopic defect dynamics during a brittle-to-ductile transition.

Deformation of all materials necessitates the collective propagation of various microscopic defects. On Earth, fracturing gives way to crystal-plastic deformation with increasing depth resulting in a "brittle-to-ductile" transition (BDT) region that is key for estimating the integrated strength of tectonic plates, constraining the earthquake cycle, and utilizing deep geothermal resources. Here, we show that the crossing of a BDT in marble during deformation experiments in the laboratory is accompanied by systematic increase in the frequency of acoustic emissions suggesting a profound change in the mean size and propagation velocity of the active defects. We further identify dominant classes of emitted waveforms using unsupervised learning methods and show that their relative activity systematically changes as the rocks cross the brittle-ductile transition. As pressure increases, long-period signals are suppressed and short-period signals become dominant. At higher pressures, signals frequently come in avalanche-like patterns. We propose that these classes of waveforms correlate with individual dominant defect types. Complex mixed-mode events indicate that interactions between the defects are common over the whole pressure range, in agreement with postmortem microstructural observations. Our measurements provide unique, real-time data of microscale dynamics over a broad range of pressures (10 to 200 MPa) and can inform micromechanical models for semi-brittle deformation.

Identifying microscopic factors that influence ductility in disordered solids.

There are empirical strategies for tuning the degree of strain localization in disordered solids, but they are system-specific and no theoretical framework explains their effectiveness or limitations. Here, we study three model disordered solids: a simulated atomic glass, an experimental granular packing, and a simulated polymer glass. We tune each system using a different strategy to exhibit two different degrees of strain localization. In tandem, we construct structuro-elastoplastic (StEP) models, which reduce descriptions of the systems to a few microscopic features that control strain localization, using a machine learning-based descriptor, softness, to represent the stability of the disordered local structure. The models are based on calculated correlations of softness and rearrangements. Without additional parameters, the models exhibit semiquantitative agreement with observed stress-strain curves and softness statistics for all systems studied. Moreover, the StEP models reveal that initial structure, the near-field effect of rearrangements on local structure, and rearrangement size, respectively, are responsible for the changes in ductility observed in the three systems. Thus, StEP models provide microscopic understanding of how strain localization depends on the interplay of structure, plasticity, and elasticity.

Relative mobility of screw versus edge dislocations controls the ductile-to-brittle transition in metals.

Body-centered cubic metals including steels and refractory metals suffer from an abrupt ductile-to-brittle transition (DBT) at a critical temperature, hampering their performance and applications. Temperature-dependent dislocation mobility and dislocation nucleation have been proposed as the potential factors responsible for the DBT. However, the origin of this sudden switch from toughness to brittleness still remains a mystery. Here, we discover that the ratio of screw dislocation velocity to edge dislocation velocity is a controlling factor responsible for the DBT. A physical model was conceived to correlate the efficiency of Frank-Read dislocation source with the relative mobility of screw versus edge dislocations. A sufficiently high relative mobility is a prerequisite for the coordinated movement of screw and edge segments to sustain dislocation multiplication. Nanoindentation experiments found that DBT in chromium requires a critical mobility ratio of 0.7, above which the dislocation sources transition from disposable to regeneratable ones. The proposed model is also supported by the experimental results of iron, tungsten, and aluminum.

A Self-Supervised Model Based on CutPaste-Mix for Ductile Cast Iron Pipe Surface Defect Classification.

Online surface inspection systems have gradually found applications in industrial settings. However, the manual effort required to sift through a vast amount of data to identify defect images remains costly. This study delves into a self-supervised binary classification algorithm for addressing the task of defect image classification within ductile cast iron pipe (DCIP) images. Leveraging the CutPaste-Mix data augmentation strategy, we combine defect-free data with enhanced data to input into a deep convolutional neural network. Through Gaussian Density Estimation, we compute anomaly scores to achieve the classification of abnormal regions. Our approach has been implemented in real-world scenarios, involving equipment installation, data collection, and experimentation. The results demonstrate the robust performance of our method, in both the DCIP image dataset and practical field application, achieving an impressive 99.5 AUC (Area Under Curve). This presents a cost-effective means of providing data support for subsequent DCIP surface inspection model training.

Strong, Ductile, and Tough Nanocrystal-Assembled Freestanding Gold Nanosheets.

The structural and mechanical properties of low-dimensional nanostructured metals have been attracting tremendous interest in the fast-growing fields of nanosciences and nanotechnologies. However, it still remains a challenge today to develop strong yet ductile low-dimensional metals that can support the further development of nanodevices. Here, through the polymer-assisted assembly of gold nanocrystals, we successfully fabricated the freestanding, ultrathin gold nanomaterial. Unlike conventional bulk gold or other low-dimensional gold nanostructures (i.e., nanowires and nanosheets), these gold nanosheets are composed of highly distorted gold nanocrystals that are 3-5 nm in size, which are joined together through nanosized amorphous carbon interphases. As a result, the gold nanosheets exhibit superb strength (up to 1.2 GPa), excellent ductility (>50%), and superior fracture toughness (>100 J/m2), outperforming various gold nanostructures hitherto reported.

Toughening Thermoelectric Materials: From Mechanisms to Applications.

With the tendency of thermoelectric semiconductor devices towards miniaturization, integration, and flexibility, there is an urgent need to develop high-performance thermoelectric materials. Compared with the continuously enhanced thermoelectric properties of thermoelectric materials, the understanding of toughening mechanisms lags behind. Recent advances in thermoelectric materials with novel crystal structures show intrinsic ductility. In addition, some promising toughening strategies provide new opportunities for further improving the mechanical strength and ductility of thermoelectric materials. The synergistic mechanisms between microstructure-mechanical performances are expected to show a large set of potential applications in flexible thermoelectric devices. This review explores enlightening research into recent intrinsically ductile thermoelectric materials and promising toughening strategies of thermoelectric materials to elucidate their applications in the field of flexible thermoelectric devices.

Intrinsically Stretchable Organic Solar Cells with Simultaneously Improved Mechanical Robustness and Morphological Stability Enabled by a Universal Crosslinking Strategy.

Developing intrinsically stretchable organic solar cells (OSCs) with excellent mechanical robustness and long-term operation stability is highly demanded for practical applications. Here, the representative PM6/Y6 active layer film, crosslinked by a photo-crosslinkable small molecule 2,6-bis(4-azidobenzylidene)cyclohexanone (BAC) containing azide groups, exhibits a significantly enhanced stretchability of 18% and toughness of 6.94 MJ m-3 , compared to non-crosslinked film (stretchability of 4.5% and toughness of 0.75 MJ m-3 ). It is found that controlling the crosslinking density, including crosslinker concentration and crosslinking time, plays a vital impact on the stretchability and mechanical toughness of active layer film. The resulting intrinsically stretchable OSCs achieve a high power conversion efficiency (PCE) of 13.4% and retain 80% of its performance even under the large strain of 20%. To date, this is the highest PCE for intrinsically stretchable OSCs based on small molecular acceptors. Moreover, crosslinking of active layer film suppresses the crystallization of PM6 polymer chains and avoids the excessive aggregation of small molecular acceptors under thermal heating or light illumination, leading to a stabilized film morphology and significantly improved device stability. Overall, these results provide a universal strategy to simultaneously enhance the mechanical properties and stability of OSCs without sacrificing their photovoltaic performance.

Temperature-dependent mechanical properties and the microscopic deformation mechanism of bilayerγ-graphdiyne under tension.

γ-graphdiyne (γ-GDY) is a new two-dimensional carbon allotrope that has received increasing attention in scientific and engineering fields. The mechanical properties ofγ-GDY should be thoroughly understood for realizing their practical applications. Althoughγ-GDY is synthesized and employed mainly in their bilayer or multilayer forms, previous theoretical studies mainly focused on the single-layer form. To evaluate the characteristics of the multilayer form, the mechanical properties of the bilayerγ-GDY (γ-BGDY) were tested under uniaxial tension using the molecular dynamics simulations. The stress-strain relation ofγ-BGDY is highly temperature-dependent and exhibits a brittle-to-ductile transition with increasing temperature. When the temperature is below the critical brittle-to-ductile transition temperature,γ-BGDY cracks in a brittle manner and the fracture strain decreases with increasing temperature. Otherwise, it exhibits ductile characteristics and the fracture strain increases with temperature. Such a temperature-dependent brittle-to-ductile transition is attributed to the interlayer cooperative deformation mechanism, in which the co-rearrangement of neighboring layers is dominated by thermal vibrations of carbon atoms in diacetylenic chains. Furthermore, the brittle-to-ductile transition behavior ofγ-BGDY is independent of loading direction and loading rate. The ultimate stress and Young's modulus decrease at higher temperatures. These results are beneficial for the design of advancedγ-GDY-based devices.

Surface-Stress Induced Embrittlement of Metals.

Environment-assisted fracture phenomena in metals are usually associated with surface energy reduction due to an adsorbed film. Here we demonstrate a unique embrittlement effect in Al that is instead mediated by surface stress, induced by an adsorbed organic monolayer. Atomistic simulations show that the adsorbate carbon-chain length lc controls the surface stress via van der Waals forces, being compressive for lc < 8 and tensile otherwise. For lc > 8, we demonstrate experimentally that the nanoscale film causes a ductile-to-brittle transition on the macroscale. Concomitant with this transition is a nearly 85% reduction in deformation forces. Additional simulations reveal that the microscopic mechanism for the embrittlement is via suppression of dislocation emission at incipient crack-tips. In addition to challenging long-held views on environment-assisted fracture, our findings pertaining to surface-stress induced embrittlement suggest profitable utility in manufacturing processes such as machining and comminution.

The earthquake cycle in the dry lower continental crust: insights from two deeply exhumed terranes (Musgrave Ranges, Australia and Lofoten, Norway).

This paper discusses the results of field-based geological investigations of exhumed rocks exposed in the Musgrave Ranges (Central Australia) and in Nusfjord (Lofoten, Norway) that preserve evidence for lower continental crustal earthquakes with focal depths of approximately 25-40 km. These studies have established that deformation of the dry lower continental crust is characterized by a cyclic interplay between viscous creep (mylonitization) and brittle, seismic slip associated with the formation of pseudotachylytes (a solidified melt produced during seismic slip along a fault in silicate rocks). Seismic slip triggers rheological weakening and a transition to viscous creep, which may be already active during the immediate post-seismic deformation along faults initially characterized by frictional melting and wall-rock damage. The cyclical interplay between seismic slip and viscous creep implies transient oscillations in stress and strain rate, which are preserved in the shear zone microstructure. In both localities, the spatial distribution of pseudotachylytes is consistent with a local (deep) source for the transient high stresses required to generate earthquakes in the lower crust. This deep source is the result of localized stress amplification in dry and strong materials generated at the contacts with ductile shear zones, producing multiple generations of pseudotachylyte over geological time. This implies that both the short- and the long-term rheological evolution of the dry lower crust typical of continental interiors is controlled by earthquake cycle deformation. This article is part of a discussion meeting issue 'Understanding earthquakes using the geological record'.

Design optimization of a cardiovascular stent with application to a balloon expandable prosthetic heart valve.

A cardiovascular stent design optimization method is proposed with application to a pediatric balloon-expandable prosthetic heart valve. The prosthetic valved conduit may be expanded to a larger permanent diameter in vivo via subsequent transcatheter balloon dilation procedures. While multiple expandable prosthetic heart valves are currently at different stages of development, this work is focused on one particular design in which a stent is situated inside of an expandable polymeric valved conduit. Since the valve and conduit must be joined with a robust manufacturing technique, a polymeric glue layer is inserted between the two, which results in radial retraction of the valved region after expansion. Design of an appropriate stent is proposed to counteract this phenomenon and maintain the desired permanent diameter throughout the device after a single non-compliant balloon dilation procedure. The finite element method is used to compute performance metrics related to the permanent expansion diameter and required radial force. Additionally, failure due not only to high cycle fatigue but also due to ductile fracture is incorporated into the design study through the use of an existing ductile fracture criterion for metals. Surrogate models are constructed with the results of the high fidelity simulations and are subsequently used to numerically obtain a set of Pareto-optimal stent designs. Finally, a single design is identified by optimizing a normalized aggregate objective function with equal weighting of all design objectives.

Dominant factors for fracture at the micro-scale in electrodeposited nickel alloys.

Two different LIGA electrodeposited nickel alloys displayed distinct fracture modes after meso-scale tensile testing. The Ni-Co alloy failed in a ductile manner, while the Ni-Fe alloy failed in a more brittle-appearing manner. Various factors affecting the fracture are discussed; it was determined that the fracture mode did not depend upon the strain rate but did depend upon the sample geometry. The difference in the microstructure is likely the cause of the difference in fracture mode, as the Ni-Co alloy is fine-grained, while the Ni-Fe alloy is nano-grained and likely failed by a creep-like mechanism.

In Situ Nano-thermomechanical Experiment Reveals Brittle to Ductile Transition in Silicon Nanowires.

Silicon (Si) nanostructures are widely used in microelectronics and nanotechnology. Brittle to ductile transition in nanoscale Si is of great scientific and technological interest but this phenomenon and its underlying mechanism remain elusive. By conducting in situ temperature-controlled nanomechanical testing inside a transmission electron microscope (TEM), here we show that the crystalline Si nanowires under tension are brittle at room temperature but exhibit ductile behavior with dislocation-mediated plasticity at elevated temperatures. We find that reducing the nanowire diameter promotes the dislocation-mediated responses, as shown by 78 Si nanowires tested between room temperature and 600 K. In situ high-resolution TEM imaging and atomistic reaction pathway modeling reveal that the unconventional 1/2⟨110⟩{001} dislocations become highly active with increasing temperature and thus play a critical role in the formation of deformation bands, leading to transition from brittle fracture to dislocation-mediated failure in Si nanowires at elevated temperatures. This study provides quantitative characterization and mechanistic insight for the brittle to ductile transition in Si nanostructures.

Silica Glass Toughened by Consolidation of Glassy Nanoparticles.

The brittleness of oxide glasses has dramatically restricted their practical applications as structural materials despite very high theoretical strength. Herein, using molecular dynamics simulations, we show that silica glass prepared by consolidating glassy nanoparticles exhibit remarkable tensile ductility. Because of dangling bonds at surfaces and high contact stresses, the pressure applied for consolidating glassy nanoparticles to achieve ductility is significantly lower than that required to toughen bulk glass via permanent densification. We have identified 5-fold silicon, with a higher propensity to carry out local shear deformation than 4-fold silicon, as the structural origin for the observed tensile ductility. Interestingly, the work hardening effect has been, for the first time, observed in thus-prepared silica glass, with its strength increasing from 4 GPa to ∼7 GPa upon cold work. This is due to stress-assisted relaxation of 5-fold silicon to 4-fold during cold work, analogous to transformation hardening.

Microstructure and Mechanical Properties of TaNbVTiAlx Refractory High-Entropy Alloys.

A series of TaNbVTiAlx (x = 0, 0.2, 0.4, 0.6, 0.8, and 1.0) refractory high-entropy alloys (RHEAs) with high specific strength and reasonable plasticity were prepared using powder metallurgy (P/M) technology. This paper studied their microstructure and compression properties. The results show that all the TaNbVTiAlx RHEAs exhibited a single BCC solid solution microstructure with no elemental segregation. The P/M TaNbVTiAlx RHEAs showed excellent room-temperature specific strength (207.11 MPa*cm3/g) and high-temperature specific strength (88.37 MPa*cm3/g at 900 °C and 16.03 MPa*cm3/g at 1200 °C), with reasonable plasticity, suggesting that these RHEAs have potential to be applied at temperatures >1200 °C. The reasons for the excellent mechanical properties of P/M TaNbVTiAl0.2 RHEA were the uniform microstructure and solid solution strengthening effect.

Metal-like Ductility in Organic Plastic Crystals: Role of Molecular Shape and Dihydrogen Bonding Interactions in Aminoboranes.

Ductility is a common phenomenon in many metals but is difficult to achieve in molecular crystals. Organic crystals bend plastically on one or two face-specific directions but fracture when stressed in any other arbitrary directions. An exceptional metal-like ductility and malleability in the isomorphous crystals of two globular molecules, BH3 NMe3 and BF3 NMe3 , is reported, with characteristic tensile stretching, compression, twisting, and thinning. The mechanically deformed samples, which transition to lower symmetry phases, retain good long-range order amenable to structure determination by single-crystal X-ray diffraction. Molecules in these high-symmetry crystals interact through electrostatic forces (B- -N+ ) to form columnar structures with multiple slip planes and weak dispersive forces between columns. On the other hand, the limited number of facile slip planes and strong dihydrogen bonding in BH3 NHMe2 negates ductility. Our study has implications for the design of soft ferroelectrics, solid electrolytes, barocalorics, and soft robotics.

Atomistic Simulation of the Rate-Dependent Ductile-to-Brittle Failure Transition in Bicrystalline Metal Nanowires.

The mechanical properties and plastic deformation mechanisms of metal nanowires have been studied intensely for many years. One of the important yet unresolved challenges in this field is to bridge the gap in properties and deformation mechanisms reported for slow strain rate experiments (∼10-2 s-1), and high strain rate molecular dynamics (MD) simulations (∼108 s-1) such that a complete understanding of strain rate effects on mechanical deformation and plasticity can be obtained. In this work, we use long time scale atomistic modeling based on potential energy surface exploration to elucidate the atomistic mechanisms governing a strain-rate-dependent incipient plasticity and yielding transition for face centered cubic (FCC) copper and silver nanowires. The transition occurs for both metals with both pristine and rough surfaces for all computationally accessible diameters (<10 nm). We find that the yield transition is induced by a transition in the incipient plastic event from Shockley partials nucleated on primary slip systems at MD strain rates to the nucleation of planar defects on non-Schmid slip planes at experimental strain rates, where multiple twin boundaries and planar stacking faults appear in copper and silver, respectively. Finally, we demonstrate that, at experimental strain rates, a ductile-to-brittle transition in failure mode similar to previous experimental studies on bicrystalline silver nanowires is observed, which is driven by differences in dislocation activity and grain boundary mobility as compared to the high strain rate case.

Photopolymerized Triazole-Based Glassy Polymer Networks with Superior Tensile Toughness.

Photopolymerization is a ubiquitous, indispensable technique widely applied in applications from coatings, inks, and adhesives to thermosetting restorative materials for medical implants, and the fabrication of complex macro-scale, microscale, and nanoscale 3D architectures via additive manufacturing. However, due to the brittleness inherent in the dominant acrylate-based photopolymerized networks, a significant need exists for higher performance resin/oligomer formulations to create tough, defect-free, mechanically ductile, thermally and chemically resistant, high modulus network polymers with rapid photocuring kinetics. This study presents densely cross-linked triazole-based glassy photopolymers capable of achieving preeminent toughness of ≈70 MJ m-3 and 200% strain at ambient temperature, comparable to conventional tough thermoplastics. Formed either via photoinitiated copper(I)-catalyzed cycloaddition of monomers containing azide and alkyne groups (CuAAC) or via photoinitiated thiol-ene reactions from monomers containing triazole rings, these triazole-containing thermosets completely recover their original dimensions and mechanical behavior after repeated deformations of 50% strain in the glassy state over multiple thermal recovery-strain cycles.

Variations regularity of microorganisms and corrosion of cast iron in water distribution system.

Corrosion, one of the most common problems of metal pipe for water supply, generally leads to poor water quality, bacteria proliferation, water capacity decrease and other problems. As microorganisms affect corrosion by changing the characteristics of metal surface, the mechanism of microbial corrosion still remains unclear. The corrosion behavior of ductile cast iron is implemented in the dynamic flow and static conditions, in which variations of water quality and microbial community are analyzed in details. The results show that if the corrosion rate of ductile cast iron decreases, the corrosion of cast iron will result in a lower DO and a higher total iron in bulk water. The number of microorganisms is not a decisive factor of corrosion, even though the counts of bacteria had a close relationship with DO. On the basis of the detection of the 10 kinds of nitrate-reducing bacteria by Miseq sequencing, NRB of the biofilm biomass accounts for 18.3% on the 30th day and 20.5% on the 55th day. Even though aerobic NRBs go into the biofilm later than the facultative anaerobic NRBs, the growth of the anaerobic NRBs is not affected.