Reducing biosolids from a membrane bioreactor system: Assessing the effects on carbon and nutrient removal, membrane fouling and greenhouse gas emissions.

This study presents the effects on carbon and nutrient removal, membrane fouling and greenhouse gas (GHG) emissions of an Oxic-Settling-Anaerobic (OSA) - Membrane Bioreactor (MBR) pilot plant fed with real wastewater. The influence of three sludge return internal ratios (IR) was investigated by testing 45, 75 and 100%. The results showed that with the increase of IR, the biological sludge production substantially decreased by 85.8% due to the combination of cell lysis and endogenous metabolism. However, a worsening of ammonia removal efficiencies occurred (from 94.5 % to 84.7 with an IR value of 45 and 100%, respectively) mostly due to the ammonia release caused by cell lysis under anaerobic conditions. The N2O emission factor increased with the rise of IR (namely, from 2.17% to 2.54% of the total influent nitrogen). In addition, a variation of carbon footprint (CF) (0.78, 0.62 and 0.75 kgCO2eq m-3 with 45, 75 and 100% IR, respectively) occurred with IR mainly due to the different energy consumption and carbon oxidation during the three periods. The study's relevance is to address the optimal operating conditions in view of reducing sludge production. In this light, the need to identify a trade-off between the advantages of reducing sludge production and the disadvantages of increasing membrane fouling and GHG emissions must be identified in the future.

Simultaneous sludge minimization, biological phosphorous removal and membrane fouling mitigation in a novel plant layout for MBR.

The integration of one anaerobic reactor in the mainstream (AMSR) of a pre-denitritication-MBR was evaluated with the aim to achieve simultaneous sludge minimization and phosphorous removal. The excess sludge production was reduced by 64% when the AMSR was operated under 8 h of hydraulic retention time (HRT). The highest nutrients removal performances referred to organic carbon (98%), nitrogen (90%) and phosphorous (97%) were obtained under 8 h of HRT. In contrast, prolonged anaerobic-endogenous conditions were found to be detrimental for all nutrients removal performances. Similarly, the lowest membrane fouling tendency (FR = 0.65∙1011 m-1 d-1) was achieved under 8 h of HRT, whereas it significantly increased under higher HRT. The highest polyphosphate accumulating organisms kinetics were achieved under HRT of 8 h, showing very high exogenous P-release (46.67 mgPO4-P gVSS-1 h-1) and P-uptake rates (48.6 mgPO4-P gVSS-1 h-1), as well as a not negligible P-release rate under endogenous conditions at low COD/P ratio (≈1).

Aerobic granular sludge treating high strength citrus wastewater: Analysis of pH and organic loading rate effect on kinetics, performance and stability.

In the present paper, the feasibility of citrus wastewater treatment with aerobic granular sludge sequencing batch reactors (AGSBR) was investigated. Two AGSBRs (named R1 and R2, respectively) were operated for 90 days under different organic loading rates (OLR) and pH in two experimental periods. The OLR ranged approximately between 3.0 kg TCOD m-3d-1 and 7 kg TCOD m-3d-1 during Period I, whereas between 7 kg TCOD m-3d-1 and 15 kg TCOD m-3d-1 during Period II. pH was maintained at 7.0 and 5.5 in R1 and R2, respectively. The results revealed that under high OLR and unbalanced feast/famine regime (Period I), the development of fast-growing microorganisms (fungi and filamentous bacteria) was favoured in both reactors, resulting in granular sludge instability. An extended famine phase and a proper balancing between feast and famine periods (Period II) were favourable for the development of bacteria with low growth rates (0.05 d-1) thus enhancing the granules stability. To the benefit of granular sludge stability and effluent quality, the length of the feast period should not exceed 25% of cycle length. Moreover, under OLR lower than 7 kg TCOD m-3d-1 the removal efficiency of total chemical oxygen demand (TCOD) was approximately 90% in R1 and R2 and no side effects on the organic carbon removal performance related to the pH were observed. In contrast, at higher OLR a significant decrease in the removal efficiency (from 90% to less than 75%) was observed in R2. Results revealed also that under low pH, hydrolysis of proteins occurred and a decrease in the biological kinetic rates proportionally to the applied OLR was observed.

Integrated fixed-film activated sludge membrane bioreactors versus membrane bioreactors for nutrient removal: A comprehensive comparison.

This research elucidates the pollutants (nutrients and carbon) removal performance and nitrous oxide (N2O) emissions of two pilot plants. Specifically, a University of Cape Town (UCT) Membrane Bioreactor (MBR) plant and an Integrated Fixed Film Activated Sludge (IFAS)-UCT-MBR plant were investigated. The plants were fed with real wastewater augmented with acetate and glycerol in order to control the influent carbon nitrogen ratio (C/N). The short-term effect of the inlet C/N ratio variation (C/N = 5 mgCOD/mgN and C/N = 10 mgCOD/mgN) on the behaviour of both plants was investigated. The results showed that the IFAS-UCT-MBR configuration provided the best performance in terms of pollutants removal at the two investigated C/N ratios. Furthermore, the lowest N2O emission (with respect to the influent nitrogen) was observed in the IFAS-UCT-MBR configuration, thus suggesting a potential beneficial effect of the biofilm in the emission reduction. However, the membrane of the IFAS-UCT-MBR showed a greater fouling tendency compared to the UCT-MBR configuration. This result, likely related to the biofilm detached from carriers, could seriously affect the indirect GreenHouse Gas emissions due to the increase of the energy requirement for permeate extraction with the increase of membrane fouling.

Greenhouse gas emissions from membrane bioreactors: analysis of a two-year survey on different MBR configurations.

This study aimed at evaluating the nitrous oxide (N2O) emissions from membrane bioreactors (MBRs) for wastewater treatment. The study investigated the N2O emissions considering multiple influential factors over a two-year period: (i) different MBR based process configurations; (ii) wastewater composition (municipal or industrial); (iii) operational conditions (i.e. sludge retention time, carbon-to-nitrogen ratio, C/N, hydraulic retention time); (iv) membrane modules. Among the overall analysed configurations, the highest N2O emission occurred from the aerated reactors. The treatment of industrial wastewater, contaminated with salt and hydrocarbons, provided the highest N2O emission factor (EF): 16% of the influent nitrogen for the denitrification/nitrification-MBR plant. The lowest N2O emission (EF = 0.5% of the influent nitrogen) was obtained in the biological phosphorus removal-moving bed-MBR plant likely due to an improvement in biological performances exerted by the co-presence of both suspended and attached biomass. The influent C/N ratio has been identified as a key factor affecting the N2O production. Indeed, a decrease of the C/N ratio (from 10 to 2) promoted the increase of N2O emissions in both gaseous and dissolved phases, mainly related to a decreased efficiency of the denitrification processes.

The influence of solid retention time on IFAS-MBR systems: Assessment of nitrous oxide emission.

The aim of the present study was to investigate the nitrous oxide (N2O) emissions from a moving bed based Integrated Fixed Film Activated Sludge (IFAS) - membrane bioreactor (MBR) pilot plant, designed according to the University of Cape Town (UCT) layout. The experimental campaign had a duration of 110 days and was characterized by three different sludge retention time (SRT) values (∞, 30 d and 15 d). Results highlighted that N2O concentrations decreased when the biofilm concentrations increased within the aerobic reactor. Results have shown an increase of N2O with the decrease of SRT. Specifically, an increase of N2O-N emission factor occurred with the decrease of the SRT (0.13%, 0.21% and 0.76% of influent nitrogen for SRT = ∞, SRT = 30 d and SRT = 15 d, respectively). Moreover, the MBR tank resulted the key emission source (up to 70% of the total N2O emission during SRT = ∞ period) whereas the highest N2O production occurred in the anoxic reactor. Moreover, N2O concentrations measured in the permeate flow were not negligible, thus highlighting its potential detrimental contribution for the receiving water body. The role of each plant reactor as N2O-N producer/consumer varies with the SRT variation, indeed the aerobic reactor was a N2O consumer at SRT = ∞ and a producer at SRT = 30 d.

Nitrous oxide from moving bed based integrated fixed film activated sludge membrane bioreactors.

The present paper reports the results of a nitrous oxide (N2O) production investigation in a moving bed based integrated fixed film activated sludge (IFAS) membrane bioreactor (MBR) pilot plant designed in accordance with the University of Cape Town layout for biological phosphorous removal. Gaseous and liquid samples were collected in order to measure the gaseous as well as the dissolved concentration of N2O. Furthermore, the gas flow rate from each reactor was measured and the gas flux was estimated. The results confirmed that the anoxic reactor represents the main source of nitrous oxide production. A significant production of N2O was, however, also found in the anaerobic reactor, thus indicating a probable occurrence of the denitrifying phosphate accumulating organism activity. The highest N2O fluxes were emitted from the aerated reactors (3.09 g N2ON m-2 h-1 and 9.87 g N2ON m-2 h-1, aerobic and MBR tank, respectively). The emission factor highlighted that only 1% of the total treated nitrogen was emitted from the pilot plant. Furthermore, the measured N2O concentrations in the permeate flow were comparable with other reactors. Nitrous oxide mass balances outlined a moderate production also in the MBR reactor despite the low hydraulic retention time. On the other hand, the mass balance showed that in the aerobic reactor a constant consumption of nitrous oxide (up to almost 15 mg N2O h-1) took place, due to the high amount of stripped gas.

Bacterial community structure and removal performances in IFAS-MBRs: A pilot plant case study.

The paper reports the results of an experimental campaign carried out on a University of Cape Town (UCT) integrated fixed-film activated sludge (IFAS) membrane bioreactor (MBR) pilot plant. The pilot plant was analysed in terms of chemical oxygen demand (COD) and nutrients removal, kinetic/stoichiometric parameters, membrane fouling and sludge dewaterability. Moreover, the cultivable bacterial community structure was also analysed. The pilot plant showed excellent COD removal efficiency throughout experiments, with average value higher than 98%, despite the slight variations of the influent wastewater. The achieved nitrification efficiency was close to 98% for most of the experiments, suggesting that the biofilm in the aerobic compartment might have sustained the complete nitrification of the influent ammonia, even for concentrations higher than 100 mg L-1. The irreversible resistance due to superficial cake deposition was the mechanism that mostly affected the membrane fouling. Moreover, it was noticed an increase of the resistance due pore blocking likely due to the increase of the EPSBound fraction that could derive by biofilm detachment. The bacterial strains isolated from aerobic tank are wastewater bacteria known for exhibiting efficient heterotrophic nitrification-aerobic denitrification and producing biofilm.

Investigation of intermittent aeration and oxic settling anaerobic process combination for nitrogen removal and sewage sludge reduction.

A pilot plant with a conventional activated sludge (CAS) system with intermittent aeration (IA) was monitored. The system was configured as an Oxic Settling Anaerobic (OSA) process with the insertion of one anaerobic side-stream reactor (ASSR). The pilot plant was fed with real wastewater and an intensive experimental campaign was carried out including sludge minimization, nitrogen and carbon removal, GHG emissions and biokinetic parameters. The experimental campaign was divided into periods: Period I, II, and III. In Periods I and II, the ASSR reactor was operated with two different hydraulic retention times (HRT), 4 and 6 hours, with an aeration/non-aeration ratio of 30 min/ 30 min. In Period III, the HRT in the anaerobic reactor was the same as in Period II. In contrast, the biological reactor's aerated/non-aerated ratio was increased to 40 min/20 min. Results demonstrated that combining IA and OSA might be effective in the reduction of excess sludge production. The yield coefficient decreased from Period I to Period II (Yobs from 0.41 to 0.25 gTSS gCOD-1, in Period I and II, respectively). Nevertheless, the HRT increase in the ASSR compromised the system performance regarding nitrification and greenhouse gas emissions and worsened the sludge settleability. However, the increase in the aeration duration was beneficial in restoring the system's nitrification and denitrification ability and carbon footprint. The lowest carbon footprint was obtained during Period III (6.8 kgCO2/d).

The effect of aeration mode (intermittent vs. continuous) on nutrient removal and greenhouse gas emissions in the wastewater treatment plant of Corleone (Italy).

The paper reports the results of an experimental study aimed at comparing two configurations of a full-scale wastewater treatment plant (WWTP): conventional activated sludge (CAS) and oxic-settling-anaerobic process (OSA) with intermittent aeration (IA). A comprehensive monitoring campaign was carried out to assess multiple parameters for comparing the two configurations: carbon and nutrient removal, greenhouse gas emissions, respirometric analysis, and sludge production. A holistic approach has been adopted in the study with the novelty of including the carbon footprint (CF) contribution (as direct, indirect and derivative emissions) in comparing the two configurations. Results showed that the OSA-IA configuration performed better in total chemical oxygen demand (TCOD) and ortho-phosphate (PO4-P) removal. CAS performed better for Total Suspended Solids (TSS) removal showing a worsening of settling properties for OSA-IA. The heterotrophic yield coefficient and maximum growth rate decreased, suggesting a shift to sludge reduction metabolism in the OSA-IA configuration. Autotrophic biomass showed a reduced yield coefficient and maximum growth yield due to the negative effects of the sludge holding tank in the OSA-IA configuration on nitrification. The OSA-IA configuration had higher indirect emissions (30.5 % vs 21.3 % in CAS) from additional energy consumption due to additional mixers and sludge recirculation pumps. The CF value was lower for OSA-IA than for CAS configuration (0.36 kgCO2/m3 vs 0.39 kgCO2/m3 in CAS).

Insights on mechanisms of excess sludge minimization in an oxic-settling-anaerobic process under different operating conditions and plant configurations.

In the present research, insights about the mechanisms of excess sludge minimization occurring in an oxic-settling-anaerobic (OSA) were provided. The investigation involved two systems operating in parallel. In particular, a conventional activated sludge (CAS) system as control and a system implementing the OSA process both having a pre-denitrification scheme were considered. Five periods (P1-P5) were studied, during which several operating conditions and configurations were tested. Specifically, the hydraulic retention time (HRT) in the anaerobic reactor of the OSA system (P1 8 h, P2-P3 12 h, P4 8 h, P5 12 h) and the return sludge from the anaerobic to the anoxic (scheme A) (P1-P2) or aerobic (scheme B) mainstream reactors (P3-P5) were investigated. The results highlighted that the excess sludge production in the OSA was lower in all the configurations (12-41%). In more detail, the observed yield (Yobs) was reduced from 0.50-0.89 gTSS gCOD-1 (control) to 0.22 -0.34 gTSS gCOD-1 in the OSA process. The highest excess sludge reduction (40%) was achieved when the OSA was operated according to scheme B and HRT of 12 h in the anaerobic reactor (P3). Generally, scheme A enabled the establishment of cell lysis and extracellular polymeric substances (EPS) destructuration, leading to a worsening of process performances when high anaerobic HRT (>8 h) was imposed. In contrast, scheme B enabled the establishment of maintenance metabolism in addition to the uncoupling metabolism, while cell lysis and EPS destruction were minimized. This allowed obtaining higher sludge reduction yield without compromising the effluent quality.

Comparison between ozonation and the OSA process: analysis of excess sludge reduction and biomass activity in two different pilot plants.

The excess biomass produced during biological treatment of municipal wastewater represents a major issue worldwide, as its disposal implies environmental, economic and social impacts. Therefore, there has been a growing interest in developing technologies to reduce sludge production. The main proposed strategies can be categorized according to the place inside the wastewater treatment plant (WWTP) where the reduction takes place. In particular, sludge minimization can be achieved in the wastewater line as well as in the sludge line. This paper presents the results of two pilot scale systems, to evaluate their feasibility for sludge reduction and to understand their effect on biomass activity: (1) a pilot plant with an ozone contactor in the return activated sludge (RAS) stream for the exposition of sludge to a low ozone dosage; and (2) an oxic-settling-anaerobic (OSA) process with high retention time in the anaerobic sludge holding tank have been studied. The results showed that both technologies enabled significant excess sludge reduction but produced a slight decrease of biomass respiratory activity.

Preliminary insights about the treatment of contaminated marine sediments by means of bioslurry reactor: Process evaluation and microbiological characterization.

Contaminated marine sediments represent a critical threat towards human health and ecosystems, since they constitute a potential reservoir of toxic compounds release. In the present study, a bioslurry reactor was studied for the treatment of real marine sediments contaminated by petroleum hydrocarbons. The experimental campaign was divided in two periods: in the first period, microcosm trials were carried out to achieve useful indicators for biological hydrocarbon removal from sediments. The microcosm trials highlighted that the inoculum of halotolerant allochthonous bacteria provided the highest performance followed by autochthonous biomass. Based on the achieved results, in the second experimental period a bioslurry reactor was started up, based on a semisolid stirred tank reactor (STR) operated in batch mode. The process performances have been evaluated in terms of total petroleum hydrocarbon (TPH) removal, coupled with the characterization of microbial community through a Next Generation Sequencing (NGS) and phytotoxicity tests through the Germination Index (GI) with Lepidium Sativum seeds. The achieved results showed good hydrocarbons removal, equal to 40%, with a maximum removal rate of 220 mgTPH kg-1 d-1, but highlighting that high contaminant concentrations might affect negatively the overall removal performance. In general, the observed results were encouraging towards the feasibility of biological treatment of marine sediments contaminated by hydrocarbons. The microbiological analysis allowed the identification of taxa most involved in the degradation of TPH, highlighting after the treatment a shift in the microbial community from that of the raw sediment.

Hybrid activated sludge/biofilm process for the treatment of municipal wastewater in a cold climate region: a case study.

A hybrid activated sludge/biofilm process was investigated for wastewater treatment in a cold climate region. This process, which contains both suspended biomass and biofilm, usually referred as IFAS process, is created by introducing plastic elements as biofilm carrier media into a conventional activated sludge reactor. In the present study, a hybrid process, composed of an activated sludge and a moving bed biofilm reactor was used. The aim of this paper has been to investigate the performances of a hybrid process, and in particular to gain insight the nitrification process, when operated at relatively low MLSS SRT and low temperatures. The results of a pilot-scale study carried out at the Department of Hydraulic and Environmental Engineering at the Norwegian University of Science and Technology in Trondheim are presented. The experimental campaign was divided into two periods. The pilot plant was first operated with a constant HRT of 4.5 hours, while in the second period the influent flow was increased so that HRT was 3.5 hours. The average temperature was near 11.5°C in the overall experimental campaign. The average mixed liquor SRT was 5.7 days. Batch tests on both carriers and suspended biomass were performed in order to evaluate the nitrification rate of the two different biomasses. The results demonstrated that this kind of reactor can efficiently be used for the upgrading of conventional activated sludge plant for achieving year-round nitrification, also in presence of low temperatures, and without the need of additional volumes.

Comparison between hybrid moving bed biofilm reactor and activated sludge system: a pilot plant experiment.

The paper presents the comparison between the traditional activated sludge system (AS) and a hybrid moving bed biofilm reactor (HMBBR). In particular, an experimental campaign has been carried out at the WWTP in Palermo (Italy), on a pilot plant consisting of two pre-anoxic schemes. The aerated tank of the HMBBR line was filled with suspended carriers (AnoxKaldnes K1), with a 30% filling ratio. The hydraulic load of the HMBBR line was increased up to two times the AS one. Further, in order to distinguish the additional contribution of the attached biomass for the HMBBR system, in the two lines the Mixed Liquor Suspended Solids (MLSS) was maintained as equal as possible. The monitoring period lasted three months during which several parameters were monitored. The obtained results showed a good treatment ability of the HMBBR system, referring to the organic matter removal as well as to the ammonium removal. In particular, in spite of the increase of the hydraulic load for the HMBBR line, the two systems showed a similar performance in terms of both organic and nitrogen removal. The results demonstrate the higher treatment capacity of the HMBBR addressing such system as an effective technology for the upgrading of overloaded wastewater treatment plants.

Combination of the OSA process with thermal treatment at moderate temperature for excess sludge minimization.

This study investigated the chance to couple the conventional Oxic Settling Anaerobic (OSA) process with a thermic treatment at moderate temperature (35 °C). The maximum excess sludge reduction rate (80%) was achieved when the plant was operated under 3 h of hydraulic retention time (HRT). Compared with the conventional OSA system, the thermic treatment enabled a further improvement in excess sludge minimization of 35%. The observed yield coefficient decreased from 0.25 gTSS gCOD-1 to 0.10 gTSS gCOD-1 when the temperature in the anaerobic reactor was increased to 35 °C, despite the lower HRT (3 h vs 6 h). Moreover, the thermic treatment enabled the decrease of filamentous bacteria, thereby improving the sludge settling properties. The thermic treatment enhanced the destruction of extracellular polymeric substances and the increase of endogenous decay rate (from 0.64 d-1 to 1.16 d-1) that reduced the biomass active fraction (from 22% to 4%).

Integrated Fixed Film Activated Sludge (IFAS) membrane BioReactor: The influence of the operational parameters.

The present paper investigated an Integrated Fixed Film Activated Sludge (IFAS) Membrane BioReactor (MBR) system monitored for 340 days. In particular, the short-term effects of some operational parameters variation was evaluated. Results showed a decrease of the removal rates under low C/N values. Respirometry results highlighted that activated sludge was more active in the organic carbon removal. Conversely, biofilm has a key role during nitrification. The major fouling mechanism was represented by the cake deposition (irreversible).

Assessment of landfill leachate biodegradability and treatability by means of allochthonous and autochthonous biomasses.

The biodegradability and treatability of a young (3 years old) municipal landfill leachate was evaluated by means of chemical oxygen demand (COD) fractionation tests, based on respirometric techniques. The tests were performed using two different biomasses: one cultivated from the raw leachate (autochthonous biomass) and the other collected from a conventional municipal wastewater treatment plant after its acclimation to leachate (allochthonous biomass). The long term performances of the two biomasses were also studied. The results demonstrated that the amount of biodegradable COD in the leachate was strictly dependent on the biomass that was used to perform the fractionation tests. Using the autochthonous biomass, the amount of biodegradable organic substrate resulted in approximately 75% of the total COD, whereas it was close to 40% in the case of the allochthonous biomass, indicating the capacity of the autochthonous biomass to degrade a higher amount of organic compounds present in the leachate. The autochthonous biomass was characterized by higher biological activity and heterotrophic active fraction (14% vs 7%), whereas the activity of the allochthonous biomass was significantly affected by inhibitory compounds in the leachate, resulting in a lower respiration rate (SOUR = 13 mg O2 gVSS-1 h-1vs 37 mg O2 gVSS-1 h-1). The long-term performance of the autochthonous and allochthonous biomasses indicated that the former was more suitable for the treatment of raw landfill leachate, ensuring higher removal performance towards the organic pollutants.

The influence of solid retention time on IFAS-MBR systems: analysis of system behavior.

A University of Cape Town Integrated Fixed-Film Activated Sludge Membrane Bioreactor (UCT-IFAS-MBR) pilot plant was operated at different values of the sludge retention time (SRT). Three SRTs were investigated at different durations: indefinitely, 30 and 15 days. The organic carbon, nitrogen and phosphorus removal, kinetic/stoichiometric parameters, membrane fouling tendency and sludge filtration properties were assessed. The findings showed that by decreasing the SRT, the pilot plant could maintain excellent carbon removal efficiencies throughout the experiments. In contrast, the biological carbon removal showed a slight nitrification and was slightly affected by the decrease of the SRT, showing high performance (approximately 91%, on average). Thus, the biofilm might have helped sustain the nitrification throughout the experiments. The average phosphorus removal performance increased slightly with a decrease in SRT, achieving the maximum efficiency (61.5%) at a SRT of 15 days. After a 30-day SRT, an increase in resistance due to pore blocking and a general worsening of the membrane filtration properties occurred.

Assessment and characterization of the bacterial community structure in advanced activated sludge systems.

The present study is aimed to assess and characterize the structure of bacterial community in advanced activated sludge systems. In particular, activated sludge samples were collected from an Integrated Fixed-film Activated Sludge - Membrane Bioreactor pilot plant under a University of Cape Town configuration with in-series anaerobic (Noair)/anoxic (Anox)/aerobic (Oxy) reactors - and further analyzed. The achieved results - based on Next Generation Sequencing (NGS) of 16S rDNA amplicons - revealed that the bacterial biofilm (bf) communities on plastic carriers of Oxy and Anox reactors had a greater diversity compared to suspended (sp) bacterial flocs of Oxy, Anox and Noair. Indeed, the Shannon diversity indices of both biofilm communities were higher than those of suspended growth samples (Oxy-bf = 4.1 and Anox-bf = 4.2 vs. Oxy-sp = 3.4, Anox-sp = 3.5 and Noair-sp = 3.4). The most striking differences have been reported in Rhodobacteraceae being more abundant in biofilm specimens than in suspended biomass samples. The vast majority of the identified bacteria differs from those obtained by culture dependent method, thus suggesting that NGS-based method is really suitable to analyze the bacterial community composition, even in advanced systems for wastewater treatment.